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Wance PIT-H Series Instrumented Impact Testing Machine

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Wance PIT-H Series Instrumented Impact Testing Machine

The Wance PIT-H Series Instrumented Impact Testing Machine is a high-performance testing solution designed to measure the Charpy impact resistance of metals and other materials. Unlike traditional pendulum impact testers, the instrumented version offers enhanced precision, enabling detailed analysis of material behavior during cracking. This feature provides engineers with valuable insights into the most vulnerable parts of materials, crucial for the development and optimization of new materials.

  • Instrumented Impact Testing: Offers accurate measurement and real-time data collection during impact events, allowing for detailed analysis of material properties during crack propagation.
  • Multiple Standard Compliance: Meets global standards for Charpy impact testing, including ASTM E23, ASTM E1820, ASTM E2298, ISO 148, EN 10045, ISO 14556, JIS Z 2242, and GOST 9454-78.
  • Advanced Data Analysis: Provides real-time measurement of impact energy, crack initiation, and propagation, enabling engineers to assess the material’s response during fracture.
  • Precise Load and Displacement Monitoring: Capable of capturing detailed information about the force and displacement of materials during impact, enhancing the quality and accuracy of the results.
  • Enhanced Sensitivity: Unlike traditional pendulum systems, the instrumented version offers higher sensitivity for detecting minute changes in material behavior under impact.

Category:

Wance PIT-H Series, instrumented impact testing machine, Charpy impact resistance, ASTM E23, ISO 148, material fracture analysis, crack propagation testing, energy absorption measurement, material toughness, R&D impact testing.

Wance PIT-H Series Instrumented Impact Testing Machine Overview

The Wance PIT-H Series Instrumented Impact Testing Machine is a high-precision testing system designed to measure and analyze the impact resistance, toughness, and energy absorption of various materials. This series integrates advanced instrumentation to provide detailed, accurate results for material characterization under impact loads. The PIT-H Series is ideal for industries such as automotive, aerospace, construction, and research & development, where understanding the behavior of materials under sudden impact is crucial for performance and safety.

Instrumented Testing for Accurate Results

  • The PIT-H Series comes equipped with high-precision sensors that allow for detailed measurement of impact energy, force, displacement, and material deformation during testing.
  • This instrumentation provides a deeper insight into material performance compared to traditional non-instrumented impact testers.

High Impact Testing Range

  • Capable of testing a broad range of materials, including metals, plastics, composites, and polymers, the PIT-H Series is versatile enough to handle various industries and applications.
  • Supports Charpy and Izod testing methods, with configurable test setups for both.

Advanced Data Acquisition and Analysis

  • The system includes sophisticated data acquisition and analysis software that captures real-time data, which can be used to generate precise impact resistance curves.
  • Detailed graphical reports and statistical analyses are available for further evaluation and comparison.

User-Friendly Interface

  • The intuitive touchscreen control panel simplifies the test setup, operation, and monitoring. The interface is designed for easy navigation, reducing setup times and minimizing operator error.
  • Configurable parameters allow for quick adjustments to meet specific testing standards.

Customizable Impact Energy Levels

  • Offers a wide range of impact energy settings to suit various material types and test requirements. Users can adjust parameters such as impact velocity and hammer weight to optimize tests for their specific applications.

Robust Design for High Durability

  • Built for long-term use, the PIT-H Series is constructed from high-strength materials to withstand the stresses of repeated high-impact testing.
  • Its durable design ensures the system remains reliable, even in demanding environments.

Comprehensive Reporting and Documentation

  • The PIT-H Series automatically generates detailed reports that include test results, charts, and graphs.
  • Reports can be exported in various formats, such as PDF or Excel, for easy sharing and documentation.

Safety Features

  • Equipped with built-in safety enclosures, emergency stop buttons, and other protective measures to ensure the safety of operators during testing.
  • Complies with international safety standards for impact testing equipment.
Wance PIT-H Series Instrumented Impact Testing Machine

The Wance PIT-H Series Instrumented Impact Testing Machine is a high-precision testing solution designed to measure the impact resistance, toughness, and energy absorption of materials under controlled impact conditions. Ideal for industries like automotive, aerospace, and materials research, this machine provides detailed, accurate data to evaluate how materials perform when subjected to sudden dynamic forces.

  • Instrumented Testing with High-Precision Sensors
    The PIT-H Series is equipped with advanced sensors that precisely measure impact force, energy absorption, and material deformation during tests. These sensors allow for highly detailed analysis of the material’s performance under dynamic stress, providing critical data for engineering and product development.

  • Wide Range of Testing Capabilities
    Supports a broad range of impact energies and test configurations, making it suitable for testing a variety of materials including metals, polymers, composites, and rubber. This flexibility ensures it meets the diverse testing needs of different industries.

  • Advanced Control System
    The machine features a digital control panel with an intuitive user interface, enabling easy test setup, real-time monitoring, and efficient data analysis. The advanced software provides in-depth reports, graphical representations, and statistical analysis of test results.

  • Real-Time Data Acquisition
    Integrated with high-speed data acquisition systems, the PIT-H Series captures real-time data on impact forces, energy absorption, deformation, and fracture patterns. This feature allows operators to monitor the test progress and assess material properties instantaneously.

  • Multiple Test Methods
    The PIT-H Series supports several standardized impact tests, including Charpy, Izod, and customized tests, ensuring compliance with international standards such as ISO 148-1, ASTM E23, and other relevant industry specifications.

  • Automatic Specimen Positioning and Clamping
    The machine includes an automatic specimen clamping system that ensures precise positioning and secure holding during the test. This reduces the possibility of errors and ensures consistency across multiple tests.

  • Flexible Test Conditions
    It allows for flexible testing conditions such as varying temperatures, different test speeds, and custom energy levels, making it suitable for a variety of applications, including low-temperature and high-impact tests.

  • Durable and Robust Construction
    Built with high-quality materials, the PIT-H Series is designed for durability and long-term use in both industrial and laboratory settings. Its robust construction ensures that it can withstand repeated high-energy impact tests while maintaining accuracy.

  • Safety Features
    The machine is equipped with several safety features, including protective enclosures, secure clamping mechanisms, and emergency stop buttons, ensuring the safety of operators during testing. These features minimize the risk of accidents and equipment damage.

  • Comprehensive Reporting and Analysis
    The PIT-H Series generates detailed test reports that include numerical data, graphical outputs, and analysis of energy absorption, material toughness, and fracture characteristics. These reports help engineers and researchers make informed decisions about material selection and product design.

  • Versatile Application for R&D and Quality Control
    With its ability to simulate real-world impact conditions, the PIT-H Series is ideal for both research and development and quality control. It aids in the development of materials with better impact resistance and durability, ensuring that products meet safety and performance standards.

The Wance PIT-H Series Instrumented Impact Testing Machine provides reliable, high-precision testing for evaluating the impact resistance of materials. It is an essential tool for industries that require accurate material analysis under dynamic loading conditions.

Wance PIT-H Series Instrumented Impact Testing Machine Specifications
  • Maximum Energy: 300 J, 450 J, 600 J, 750 J
  • High Angle Resolution: 0.025°
  • Velocity of Striking: 5.24 m/s
  • Adjustable Striking Angle: 30° to 1500 (adjustable)
  • Anvil Span: 40 mm
  • Radius of Curvature: 1 mm
  • Distance between Support Axis & Percussion Center: 750 mm
  • Servo Motor Driven Pendulum: Can stop at any position
  • Instrumented Force Transducer: 30 kN & 50 kN with 16-bit resolution and 1.25 MHz sampling frequency
  • Compliance: ASTM E23, ASTM E1820, ASTM E2298, AS 1544, ISO 148, EN 10045, ISO 14556, ZF 15-53, ISO 11343, JIS Z 2242, JIS B 7722, GOST 9454-78
  • Shaftless Encoder: Friction-free angle measurement
  • Display: LCD display for specimen dimensions, pendulum energy, units, calibration, and test results (absorbed energy and impact toughness)
  • Machine Dimensions (LxWxH): 1960 mm x 680 mm x 2000 mm
  • Power Supply: AC 220V, 50Hz, 0.8kW
  • Weight: 800 kg
 
Wance PIT-H Series Instrumented Impact Testing Machine

The Wance PIT-H Series Instrumented Impact Testing Machine is designed to provide accurate and reliable testing of the impact resistance of materials under various conditions. It combines high-precision measurement technology with versatile testing capabilities, making it ideal for applications where impact resistance and material toughness are crucial.

Applications
  1. Impact Testing on Metals

    • The PIT-H Series is widely used to assess the impact resistance of various metals, including steel, aluminum, copper, and alloys.
    • Charpy and Izod tests (both non-instrumented and instrumented) are conducted to determine the toughness, energy absorption, and fracture resistance of metallic materials under high-impact loads.
    • Helps to identify brittleness or ductility in metals and evaluate their suitability for structural applications.
  2. Wedge Impact Test of Adhesive Bonds

    • The PIT-H Series performs wedge impact tests on adhesive bonds to determine their adhesion strength and impact resistance.
    • Used for testing bonded joints in a variety of materials such as plastics, composites, and metals, ensuring the durability and longevity of adhesive bonds under real-world conditions.
  3. Brugger Method Test of Toothed Gear Wheels

    • The Brugger method is employed to assess the impact strength of toothed gear wheels by simulating operational impact conditions.
    • This test is vital for the automotive and industrial machinery sectors to ensure that gears can withstand shock loads during normal and extreme operations, minimizing wear and ensuring smooth performance.
  4. Low Temperature Impact Testing (Down to -180℃)

    • The PIT-H Series allows testing at extremely low temperatures, down to -180℃, to simulate the behavior of materials in cryogenic environments.
    • Used to evaluate materials like cryogenic metals, polymers, and composites that are exposed to low-temperature conditions in industries like aerospace, liquefied natural gas (LNG), and medical equipment.
    • Ensures materials retain their impact toughness and resilience even in extreme cold environments, preventing material failure in cold conditions.
Features
  1. Instrumented Testing Capability

    • Equipped with advanced instrumentation to measure energy absorption, displacement, and force during impact, providing detailed analysis of material behavior under test conditions.
  2. Versatile Test Methods

    • Supports both Charpy and Izod tests in both non-instrumented and instrumented formats, offering flexibility for various testing needs.
  3. Low-Temperature Testing

    • The ability to conduct tests at temperatures as low as -180℃, expanding the range of materials and applications that can be evaluated.
  4. High-Precision Measurement

    • Provides accurate and reliable measurement of material response to impacts, ensuring consistent results and aiding in the development of high-performance materials.
  5. Compliance with Industry Standards

    • The machine complies with relevant ASTM, ISO, and DIN standards, ensuring globally recognized test results for material impact testing.
  6. Easy-to-Use Interface

    • A user-friendly interface simplifies test setup, operation, and data analysis, making it suitable for both novice and experienced operators.
Industries Benefiting from Wance PIT-H Series Instrumented Impact Testing Machine
  • Automotive
  • Aerospace
  • Energy (Cryogenic Applications)
  • Industrial Machinery
  • Medical Equipment Manufacturing
  • Construction & Building Materials
  • Adhesives & Bonding Materials

The Wance PIT-H Series Instrumented Impact Testing Machine is an indispensable tool for testing the impact resistance and toughness of materials across a broad range of industries. Whether evaluating metals, adhesive bonds, gears, or materials under extreme temperatures, the PIT-H Series delivers accurate, repeatable results that are crucial for ensuring the reliability and safety of materials used in demanding environments.

 
1. What is the Wance PIT-H Series Instrumented Impact Testing Machine?

The Wance PIT-H Series is a high-precision instrumented impact testing machine designed to measure the impact energy, force, and displacement of materials during impact tests. It provides detailed insights into the fracture toughness, ductility, and impact resistance of materials.

The PIT-H Series can perform Charpy and Izod impact tests with instrumented measurements, providing accurate data on impact strength, material toughness, and fracture resistance under dynamic loading conditions.

The machine uses a pendulum hammer that strikes the specimen. It measures force, energy, and displacement using integrated sensors, giving a detailed analysis of how materials behave under impact stress.

The Wance PIT-H Series can test a wide range of materials, including metals, plastics, composites, rubbers, and ceramics. It is used for testing materials in industries like automotive, aerospace, and manufacturing.

The PIT-H Series is available in various energy ranges, typically from 2 Joules to 300 Joules, making it suitable for testing a broad spectrum of materials from soft plastics to high-strength metals and composites.

The PIT-H Series provides key data, including impact energy, peak force, force-displacement curves, and fracture toughness. It enables detailed analysis of material properties and behavior under impact testing.

Industries like automotive, aerospace, defense, manufacturing, and materials research rely on the Wance PIT-H Series for evaluating the impact resistance and toughness of materials used in critical applications.

The PIT-H Series can accommodate specimens up to 80 mm x 80 mm in size. For larger or non-standard specimens, custom fixtures can be used to perform impact testing.

The PIT-H Series is operated through an intuitive touchscreen interface, allowing users to set test parameters, initiate tests, and analyze data quickly. The machine automates the testing process and provides real-time data.

The PIT-H Series complies with international standards such as ISO 148-1 and ASTM E23 for Charpy and Izod impact tests, ensuring accurate and reliable results in line with global material testing requirements.

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