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WANCE HTC-B Series Creep & Stress Rupture Universal Testing Machine

The WANCE HTC-B Series Creep & Stress Rupture Universal Testing Machine is a high-performance testing solution designed for advanced material testing applications. This universal testing machine specializes in evaluating the creep and stress rupture properties of metals, alloys, and other materials under high-temperature and long-duration conditions.

Equipped with cutting-edge technology, the HTC-B Series ensures precise control, accurate measurement, and repeatable results. Its robust design and advanced features make it suitable for industries such as aerospace, power generation, and manufacturing, where materials are subjected to extreme environments.

With flexible configurations, the WANCE HTC-B Series delivers reliable performance for both research and quality control purposes. For businesses looking for a durable and efficient testing solution, this system offers an excellent universal testing machine price that ensures value for money.

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WANCE HTC-B Series Creep & Stress Rupture Universal Testing Machine Overview

The WANCE HTC-B Series is a specialized universal testing machine designed to evaluate the creep and stress rupture properties of materials under high temperatures. This machine is tailored for industries such as aerospace, power generation, and metallurgy, where materials are subjected to extreme conditions and long-term stress.

Key Features:

  • High-Temperature Capability: Equipped with advanced heating systems to maintain precise temperature control for extended durations.
  • Creep and Stress Rupture Testing: Ideal for evaluating material performance under sustained loads and elevated temperatures.
  • High Accuracy: Ensures reliable and reproducible results with precision load and displacement measurement systems.
  • Robust Construction: Engineered to withstand high loads and temperatures, ensuring durability and consistent performance.
  • Customizable Configurations: Tailored solutions to accommodate specific testing needs, including various grips, extensometers, and fixtures.
  • Integrated Control Software: Simplifies test management with real-time data acquisition, analysis, and reporting tools.

The WANCE HTC-B Series is an essential tool for understanding material behavior in high-temperature and long-duration scenarios. For more details on its specifications and universal testing machine price, contact us.

WANCE HTC-B Series Creep & Stress Rupture Universal Testing Machine Features

The WANCE HTC-B Series Creep & Stress Rupture Universal Testing Machine is specifically designed to perform high-precision creep and stress rupture tests on materials subjected to constant load or stress over extended periods. It is ideal for testing materials used in critical applications such as aerospace, automotive, and energy sectors, where material behavior under long-term load and high temperature is essential.

Key Features:

  1. Creep and Stress Rupture Testing:

    • Specially designed to measure creep (deformation over time under constant load) and stress rupture (material failure due to long-term exposure to stress) under varying temperature and load conditions.
    • Enables the testing of materials such as metals, alloys, and composites that are used in high-stress environments.
  2. High Load Capacity:

    • Available in various load capacities, typically ranging from 10 kN to 100 kN, depending on the model.
    • Suitable for both small and large-scale sample testing, particularly in high-stress environments.
  3. High-Precision Load Cells and Sensors:

    • Equipped with advanced load cells and extensometers that provide accurate measurements of force and displacement over long test durations.
    • Ensures reliable data acquisition for creep and stress rupture evaluations under various loading conditions.
  4. Temperature Control for High-Temperature Testing:

    • Includes high-temperature furnaces or environmental chambers, allowing for precise control over testing conditions up to temperatures exceeding 1000°C.
    • Ideal for simulating real-world environments where materials are exposed to high thermal conditions under constant load.
  5. Long Duration Testing Capability:

    • Designed for extended testing periods, ranging from hours to days, to simulate real-life material fatigue and behavior under prolonged stress.
    • Allows testing of materials for their long-term durability and performance under constant loads.
  6. Advanced Control and Data Acquisition System:

    • Features sophisticated software that controls the testing process, monitors the applied load, temperature, and displacement, and logs the data over extended periods.
    • Provides real-time graphical data and in-depth reporting for comprehensive analysis of material behavior under stress.
  7. Accurate Stress Rupture Testing:

    • Offers precise testing of the material’s ability to withstand stress before failure, useful for materials in industries like aerospace, energy, and automotive.
    • Can simulate extreme conditions to determine the longevity and reliability of critical components.
  8. Customizable Fixtures and Accessories:

    • Offers a variety of grips, fixtures, and extensometers that can be customized for specific material testing applications.
    • Specialized accessories for different types of specimens, including round, flat, and irregularly shaped materials.
  9. Durable and Reliable Construction:

    • Built with robust materials to withstand prolonged and high-stress testing conditions.
    • Ensures consistent and accurate performance even during long-duration testing cycles.
  10. Cost-Effective for Specialized Testing:

  • Provides a competitive universal testing machine price for its specialized creep and stress rupture testing capabilities, offering value for industries that require precise long-term stress testing.

The WANCE HTC-B Series is a highly advanced universal testing machine designed specifically for creep and stress rupture testing. It is suitable for materials testing under both room and elevated temperature conditions, offering precise control over load, extension, and speed for accurate material performance analysis.

Specifications:

Load Capacities:

  • Available Capacities: 30 kN, 50 kN, and 100 kN

Drive and Testing Capabilities:

  • Drive System: Advanced printed circuit servo motor with backlash-free ball screw actuator, ensuring convenient and simple loading
  • Motorized Draw-head Assembly: Automatically compensates for specimen elongation and maintains load accuracy
  • Load Accuracy: ± 0.5% of reading value, down to 1/100th of full capacity
  • Speed Accuracy: ± 0.5% of set speed
  • Position Accuracy: ± 0.5% of reading
  • Strain Accuracy: ± 0.5% of reading value, down to 1/50th of travel range

Temperature Control:

  • Temperature Systems: Both room temperature and elevated temperature systems are available
  • Furnace and Chambers: Available with temperature ranges from 200°C to 1,100°C
  • High-Temperature Accessories: Includes numerous high-temperature pull rods, specimen holders, furnace systems, and extensometers

Control and Data Acquisition:

  • Control System: Three closed-loop control functions for load control, extension control, and velocity control
  • Load Measurement Resolution: Reach up to 1/500,000
  • Manual Operation: Manual operation for unloading in case of sudden power cut-off to protect apparatus, especially the load cell
  • Controller: 32-bit Digital Signal Processor-based
  • Servo Loop Update Rate: 5 kHz
  • Data Acquisition Rate: 1 kHz

Power Supply:

  • Works on: 3Ø 440VAC

The WANCE HTC-B Series Creep & Stress Rupture Universal Testing Machine is designed to assess the long-term durability of materials under sustained loads. It is primarily used for testing the creep behavior and stress rupture properties of materials, which are critical for understanding how materials perform over time under continuous stress or high-temperature conditions. Below are the key applications of this testing machine:

Key Applications:

  1. Creep Testing:

    • Creep Testing: Evaluates how materials deform under a constant load over an extended period, usually at elevated temperatures. This is essential for materials that will be subjected to prolonged stress, such as metals, polymers, and composites used in power plants, aerospace, and automotive industries.
    • Deformation Under Stress: Provides data on a material’s ability to withstand deformation over time, which is critical for designing components in high-temperature and high-pressure environments (e.g., turbines, engines, reactors).
    • Long-Term Material Stability: Creep testing helps predict how materials will perform over their service life, aiding in the selection of suitable materials for applications requiring long-term reliability.
  2. Stress Rupture Testing:

    • Stress Rupture Testing: Determines the ability of a material to resist failure when subjected to a constant load at elevated temperatures for a specific duration. This test is crucial for materials exposed to high-stress and high-temperature environments, such as in gas turbines, jet engines, and pressure vessels.
    • Life Span Prediction: Measures the time it takes for a material to rupture under stress, providing insight into its overall durability and the expected lifespan of components.
    • High-Temperature Applications: Often used to test metals, alloys, and other materials that are used in critical applications where failure due to rupture can have severe consequences (e.g., aerospace, power generation, and nuclear industries).

Materials Tested:

  • Metals and Alloys: Especially those used in high-stress, high-temperature environments (e.g., stainless steel, titanium alloys).
  • Composites: Used in aerospace and automotive applications where material strength and stability are crucial under constant load.
  • Polymers and Elastomers: For understanding how these materials behave under long-term stress, particularly in high-temperature conditions.
  • Ceramics: Common in industries where heat resistance and material strength are essential for applications such as power plants or electronics.

Industry Applications:

  1. Aerospace:

    • Turbine Components: Creep and stress rupture testing are used to ensure that turbine blades, nozzles, and other critical components can withstand the continuous stresses and high temperatures encountered during operation.
  2. Power Generation:

    • Steam and Gas Turbines: Testing materials used in turbines to assess their ability to endure sustained stress and high temperatures over long operational periods.
    • Pressure Vessels: Ensuring the longevity and safety of materials used in pressure vessels and reactors subjected to continuous stress.
  3. Automotive:

    • Engine Components: Testing materials used in high-temperature engine parts (e.g., pistons, cylinders) to ensure they perform reliably under stress and temperature variations over time.
  4. Materials Research:

    • Development of High-Performance Alloys and Composites: Researchers use creep and stress rupture testing to develop new materials with improved high-temperature and stress-resistant properties for a variety of applications.
  5. Nuclear and Petrochemical:

    • Structural Integrity of Critical Components: Used to evaluate the performance of materials used in reactors, pipelines, and other critical infrastructure that are subjected to extreme stress and temperature conditions.
  6. Manufacturing:

    • Durability Testing for Components: Manufacturers use this machine to test the reliability and lifespan of parts and materials used in long-term industrial applications.
1. What is the WANCE HTC-B Series Creep & Stress Rupture Universal Testing Machine?

The WANCE HTC-B Series is a specialized universal testing machine designed to perform creep and stress rupture tests. These tests evaluate how materials deform under a constant load over time (creep) and how they fail under stress after prolonged exposure to load (stress rupture). The HTC-B Series is commonly used for high-temperature testing and materials with high-strength requirements, such as metals, alloys, and composites.

The WANCE HTC-B Series is designed for:

  • Creep testing: Measuring deformation over time under a constant load at a given temperature.
  • Stress rupture testing: Determining the failure time of materials under a constant stress at high temperatures.
  • High-temperature testing: Evaluating material behavior at elevated temperatures for long durations.
  • Tensile testing at elevated temperatures, in conjunction with creep and rupture tests.

The WANCE HTC-B Series offers load capacities typically ranging from 1 kN to 50 kN, depending on the specific model and configuration. This range allows for both small-scale testing of thin materials and larger-scale testing of heavier, more robust materials.

The WANCE HTC-B Series is suitable for testing a variety of high-temperature and high-strength materials, including:

  • Metals and alloys (e.g., steel, titanium, nickel-based alloys)
  • Composites (e.g., carbon fiber-reinforced polymers)
  • Polymers and elastomers
  • Ceramics
  • Superalloys used in aerospace, automotive, and energy sectors

The WANCE HTC-B Series supports high-temperature testing, with typical temperature ranges from room temperature up to 1200°C or higher, depending on the specific configuration and heating system used. This makes it ideal for simulating real-world high-temperature environments where materials are exposed to extreme conditions.

The WANCE HTC-B Series provides highly accurate measurements, with load measurement accuracy typically around ±0.5% of the full scale and displacement accuracy of ±0.1%. This ensures reliable and precise data for creep and stress rupture testing, where long-term accuracy is crucial.

The WANCE HTC-B Series performs creep testing by applying a constant load to a sample at a specified temperature. The machine records the material’s deformation over an extended period, allowing researchers to understand how materials behave under sustained stress. The results provide insights into the material’s time-dependent strain, which is crucial for applications such as turbine blades and pressure vessels.

Stress rupture testing involves applying a constant stress to a sample at high temperatures until it fails. The WANCE HTC-B Series monitors the material’s failure time and provides data on how long the material can withstand high stress at elevated temperatures before rupturing. This is vital for materials used in critical applications like aerospace, power generation, and chemical processing.

The WANCE HTC-B Series is specifically designed with:

  • High-temperature resistance materials in its construction
  • Integrated heating systems (such as furnaces or induction heating) for uniform temperature distribution
  • Precise temperature control and monitoring to maintain accuracy during testing
  • Advanced data logging for long-duration tests to capture creep and rupture data effectively

While the primary focus of the WANCE HTC-B Series is creep and stress rupture testing, it can also be used for fatigue testing in specific configurations. This would involve cycling the material through repetitive loading to simulate the stress that occurs in real-world applications, though this requires the appropriate load and displacement control systems.

The WANCE HTC-B Series is compatible with WANCE TestPilot software, which allows users to:

  • Control test parameters such as load, displacement, and temperature
  • Monitor real-time data during creep and stress rupture tests
  • Record and analyze results, including stress-strain curves and deformation data
  • Generate reports on material performance over time at different temperatures and load conditions

The WANCE HTC-B Series supports various accessories, including:

  • High-temperature furnaces for uniform heating of the sample
  • Extensometers for precise strain measurement during creep testing
  • Thermocouples for accurate temperature monitoring
  • Grips for high-temperature tensile and compression testing
  • Load cells with different capacities based on the application

The WANCE HTC-B Series typically operates on 220-240V AC power for standard configurations, with the heating system requiring a higher voltage, depending on the temperature range and furnace size. Specific power requirements will vary depending on the model and configuration.

The duration of a creep or stress rupture test depends on the material being tested and the applied load/temperature conditions. Creep tests can last anywhere from several hours to weeks, while stress rupture tests typically range from a few hours to several days, depending on the failure characteristics of the material.

Industries that benefit from the WANCE HTC-B Series include:

  • Aerospace (for testing turbine blades, jet engine components, and superalloys)
  • Automotive (for evaluating materials used in high-performance engines and exhaust systems)
  • Power generation (for testing materials exposed to high temperatures in reactors and turbines)
  • Materials science and engineering (for developing new high-temperature materials)
  • Oil and gas (for evaluating materials used in high-pressure, high-temperature environments)

WANCE provides comprehensive training and technical support for the HTC-B Series, including:

  • Installation and setup assistance
  • User training on operation, software, and testing procedures
  • Ongoing technical support for troubleshooting, calibration, and maintenance
  • Access to documentation and resources for proper machine use

Compared to other stress rupture testing machines, the WANCE HTC-B Series stands out due to its specialization in high-temperature testing, precise creep and stress rupture data logging, advanced temperature control, and durable construction for prolonged high-load, high-temperature testing. Its flexibility and robust performance make it ideal for industries that require reliable long-term data on material behavior under extreme conditions.

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