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Universal Testing Machine ( WANCE )

WANCE HBT-165C Series Servo Hydraulic Bending Universal Testing Machine

The WANCE HBT-165C Series Servo Hydraulic Bending Universal Testing Machine is a high-performance system designed for bending tests on metallic materials, including rod steel, plate steel, and rebar. This universal testing machine features a vertical structure for easy operation and maintenance, making it ideal for industries and laboratories focused on materials testing.

Equipped with a vertical cylinder, this machine drives the mandrel to bend the specimen to nearly 180° and return. Additionally, the horizontal cylinder controls two supports to achieve precise 180° bending. The trapezium lead screw allows for easy span adjustments without the need for a locking nut, ensuring smooth and quick setup between tests. The machine also features an encoder for accurate speed measurement and a valve for speed adjustment, fully meeting the required speed specifications for precise bending tests.

The WANCE HBT-165C Series is ideal for performing bending tests on a wide variety of metallic materials and is designed to enhance the efficiency and accuracy of testing operations. With its user-friendly features and reliable performance, this machine delivers consistent results, making it an excellent choice for both quality control and research purposes.

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universal testing machine, universal testing machine price, bending testing machine, metallic materials testing, rod steel testing, plate steel testing, rebar testing, WANCE HBT-165C Series.

WANCE HBT-165C Series Servo Hydraulic Bending Universal Testing Machine Overview

The WANCE HBT-165C Series Servo Hydraulic Bending Universal Testing Machine is a high-performance system designed for precise bending and flexural testing of materials. This machine is ideal for evaluating the bending strength of metals, plastics, composites, and other materials used in various industries, including aerospace, automotive, construction, and materials research.

  • Servo Hydraulic Technology: Provides precise control over bending force and displacement, ensuring accurate, reliable, and repeatable test results.
  • High Load Capacity: Built to handle high-force applications, making it suitable for testing large and rigid materials under bending conditions.
  • Versatile Bending Test Configurations: Supports 3-point and 4-point bending tests, offering flexibility in testing different sample sizes and material types.
  • Advanced Control System: Equipped with sophisticated software and real-time monitoring capabilities for continuous, precise control over load and displacement throughout the test.
  • User-Friendly Software: The intuitive software allows for easy test setup, data analysis, and customizable reporting, enabling efficient evaluation of material performance.
  • Durable Construction: Designed for continuous operation in demanding environments, ensuring long-term reliability and accuracy.
  • Flexible Fixtures and Accessories: Compatible with a wide range of fixtures and accessories to meet specific testing needs and accommodate various material shapes and sizes.

The WANCE HBT-165C Series Servo Hydraulic Bending Universal Testing Machine is the ideal solution for precise and efficient bending tests. To inquire about the universal testing machine price and additional customization options, contact us today.

WANCE HBT-165C Series Servo Hydraulic Bending Universal Testing Machine Features

The WANCE HBT-165C Series Servo Hydraulic Bending Universal Testing Machine is designed for precise and reliable bending tests on a variety of materials and components under both static and dynamic loading conditions. Its servo-controlled hydraulic system ensures accurate force application and displacement measurement, making it ideal for industries like aerospace, automotive, construction, and materials research. This machine is built to handle materials such as metals, composites, ceramics, and more, offering excellent flexibility and control for bending tests.

  1. Servo Hydraulic System:

    • The HBT-165C Series features an advanced servo hydraulic system that allows for precise control of bending forces and displacements.
    • Ensures smooth and controlled loading during bending tests, providing consistent and accurate results.

  2. High Load Capacity:

    • Capable of handling large and small specimens with load capacities typically ranging from 100 kN to 1000 kN, accommodating various test requirements.
    • Ideal for testing a wide range of materials, including metals, composites, and polymers.

  3. Precise Load Control:

    • The servo-controlled system offers high-precision load control, ensuring accurate application of bending forces, whether for static or fatigue tests.
    • Perfect for testing bending strength, flexural modulus, and other material properties under controlled conditions.

  4. Motorized Crosshead:

    • Equipped with a motorized crosshead for accurate and smooth adjustment of bending position and displacement.
    • Provides ease of use during test setup and ensures reliable and repeatable test results.

  5. Wide Testing Range:

    • Supports multiple bending test configurations, including three-point bending, four-point bending, and custom bending setups, providing flexibility to accommodate different specimen types and sizes.
    • Suitable for testing beams, plates, and structural components of varying dimensions.

  6. Advanced Control System:

    • Integrated with advanced control software that allows users to easily set up tests, monitor real-time results, and analyze data.
    • The software provides graphical representation of test data, automatic reporting, and detailed analysis of bending behavior, ensuring thorough understanding of material performance.

  7. Accurate Measurement with Sensors:

    • Equipped with high-precision load cells and displacement sensors to measure bending forces, deflection, and strain accurately.
    • Ensures precise data acquisition even under varying test conditions.

  8. Safety Features:

    • Includes built-in safety functions such as overload protection, emergency stop buttons, and protective shields to safeguard operators during testing.
    • Real-time diagnostics continuously monitor the machine’s performance and prevent malfunctions during operation.

  9. Energy Efficiency:

    • Designed with energy-efficient hydraulic components, reducing power consumption and ensuring long-term operational cost savings.
    • Offers sustainable performance without compromising on testing accuracy and reliability.

  10. Robust and Durable Construction:

    • The machine is constructed with a strong, durable frame designed to withstand high forces and ensure long-term reliability in industrial and research environments.
    • Ideal for both high-frequency and high-load testing.

  11. Customizable Test Fixtures:

    • The HBT-165C Series supports a range of customizable test fixtures, including bending jigs, support blocks, and grips, to accommodate various specimen sizes and testing conditions.
    • Optional accessories such as environmental chambers for temperature control and strain gauges for detailed analysis can be added for more advanced testing applications.

  12. User-Friendly Interface:

    • The system includes a simple and intuitive user interface that facilitates easy setup and operation of bending tests.
    • The software interface allows users to view real-time data, adjust test parameters, and analyze results with ease.
Specifications
Force and Capacity
  • Load Capacity: 165kN
Design and Structure
  • Actuators: Top cross-head mounted bi-directional differential actuators for stability and accuracy
  • Maximum Bend Angle: 180°
  • Maximum Span: 340mm
  • Maximum Sample Thickness: Up to 50mm
  • Maximum Sample Diameter: Up to 40mm
  • Mandrel Diameter: 6-200mm (selectable)
Testing Speed and Movement
  • Vertical Speed Range: Up to 240 mm/min
  • Speed Adjustability: Fully adjustable speed complies with ISO 7438:2005 (testing rate of (1±0.2)mm/s for disputes)
  • Vertical Piston Stroke: 300mm
  • Horizontal Piston Stroke: 30mm
Control and Accuracy
  • Position Control Resolution: 1/500000 of the maximum stroke for high precision
  • Servo Valves: Moog servo valves for precise control
  • Position Control: Encoder-based for exceptional accuracy
  • Position Resolution: 0.01mm
Performance and Precision
  • Load Accuracy: ± 0.5% of reading value, down to 1/100th of full capacity
  • Speed Accuracy: ± 0.5% of set speed
  • Position Accuracy: ± 0.5% of reading
  • Strain Accuracy: ± 0.5% of reading value
Controller and Data Acquisition
  • Controller: 32-bit Digital Signal Processor-based
  • Servo Loop Update Rate: 5 kHz
  • Data Acquisition Rate: 1 kHz
Power Supply
  • Works Out of: 3Ø 440 VAC
Additional Features
  • Overload Protection: Built-in overload protection to prevent damage during tests

The WANCE HBT-165C Series Servo Hydraulic Bending Universal Testing Machine is designed for performing precise bending tests on materials to evaluate their mechanical behavior under bending stresses. Here are the key applications for this machine:

  1. 3-Point Bend Test:

    • Measures the bending strength and flexural properties of materials by applying a load at the center of a supported specimen.
    • Widely used to evaluate materials such as metals, composites, and plastics under bending stress.

  2. 180° Bend Test:

    • Tests the material’s ability to bend to 180° without cracking or breaking, helping to assess ductility and the material’s ability to withstand extreme bending.
    • Typically used for materials that require high flexibility, such as certain polymers and ductile metals.

  3. Standards Compliance:

    • GB/T 14452-93: Chinese standard for evaluating the bending properties of metal materials, ensuring proper performance under flexural loads.
    • GB/T 232-1999: Chinese standard for conducting 3-point bending tests to determine the flexural strength of materials.
    • ISO 7438: International standard for bending tests on metallic materials, aimed at assessing ductility and flexural strength.
    • ISO 5173: International standard for conducting 3-point bending tests to evaluate the material’s bending resistance.
    • GOST 6996: Russian standard for testing the bending properties of metals and alloys.
    • ASTM A370: American standard for testing the mechanical properties of steel, which includes the 3-point bend test for evaluating the material’s resistance to bending.
Industry Applications:

  1. Metal Testing:

    • Used for determining the bending properties of metals like steel, aluminum, and other alloys, ensuring they can withstand bending stresses in structural applications.

  2. Construction and Civil Engineering:

    • Tests construction materials like steel beams, plates, and reinforcements to verify their strength and ductility under bending loads, ensuring safety and performance in building projects.

  3. Automotive and Aerospace:

    • Ideal for testing automotive parts, aerospace components, and structural materials that are subject to bending forces, ensuring they meet performance standards for flexibility and strength.

  4. Composites and Polymers:

    • Suitable for testing the bending properties of composite materials and polymers, which are commonly used in industries such as manufacturing, automotive, and packaging.

  5. Quality Control and Research:

    • Used in quality control laboratories to assess the bending performance of raw materials and products, ensuring they meet the necessary specifications.
    • Plays an essential role in the development of new materials by providing valuable data on their bending behavior.
Advantages of the WANCE HBT-165C Series:
  • Precise and Reliable Testing: Offers high precision in bending tests, making it ideal for materials with different mechanical properties.
  • Servo Hydraulic Control: Provides smooth and accurate control over the application of loads, ensuring precise testing results.
  • Compliance with Global Standards: Adheres to international standards such as ISO, ASTM, and GOST, ensuring that test results are universally recognized and accepted.

The WANCE HBT-165C Series Servo Hydraulic Bending Universal Testing Machine is a versatile solution for testing the bending properties of various materials. Its ability to perform both 3-point and 180° bend tests, along with compliance with international standards, makes it suitable for use in industries such as construction, manufacturing, aerospace, and research.

1. What is the WANCE HBT-165C Series Servo Hydraulic Bending Universal Testing Machine?

The WANCE HBT-165C Series is a high-performance servo-hydraulic bending universal testing machine designed to perform bending tests on various materials. It uses a servo-hydraulic system for precise control of the load and displacement, making it ideal for testing materials under bending stress in industries such as construction, automotive, and aerospace.

The WANCE HBT-165C Series is capable of performing:

  • 3-point bending tests
  • 4-point bending tests
  • Flexural strength tests
  • Deflection testing
  • Elastic modulus determination
  • Plastic deformation and fracture testing

The WANCE HBT-165C Series is available with a range of load capacities, typically from 100 kN to 1650 kN, depending on the model and application requirements. This makes it suitable for testing a wide variety of materials, from small components to larger structural elements.

The machine is used in various industries, including:

  • Construction (testing concrete beams, structural components)
  • Automotive (evaluating automotive parts for bending strength)
  • Aerospace (testing materials used in aircraft and space components)
  • Research and Development (studying material behavior under bending loads)
  • Manufacturing (assessing the durability and flexibility of manufactured components)

Key features of the WANCE HBT-165C Series include:

  • Servo-hydraulic system for precise and reliable load control
  • High load capacity (up to 1650 kN)
  • Advanced control software for automated testing and real-time data analysis
  • Multiple testing configurations (3-point, 4-point bending)
  • Rigid frame design to minimize deformation during tests
  • User-friendly interface for easy test setup and operation

The WANCE HBT-165C Series comes with the WANCE TestControl Software, which provides:

  • Automated test control and sequencing
  • Real-time data monitoring and logging
  • Graphical and tabular data presentation
  • Data analysis tools to calculate modulus, stress, deflection, and failure properties
  • Customizable test settings for different standards (ASTM, ISO)

The WANCE HBT-165C Series is versatile and can test a variety of materials, such as:

  • Metals (steel, aluminum, alloys)
  • Composites (carbon fiber, fiberglass)
  • Polymers
  • Concrete
  • Ceramics
  • Plastics

The testing speed of the WANCE HBT-165C Series is adjustable, typically ranging from 0.1 mm/min to 100 mm/min. The servo-hydraulic system allows for precise control of the loading rate, ensuring accurate measurements of material properties.

The WANCE HBT-165C Series is equipped with several safety features, such as:

  • Overload protection to prevent damage to the specimen and machine
  • Emergency stop button for immediate machine shutdown during emergencies
  • Safety shields to protect operators from debris and accidents during testing
  • Hydraulic pressure monitoring for safe operation
  • Real-time fault alerts to notify the user of any irregularities or issues

The machine can be calibrated automatically using the built-in calibration system, or through periodic manual calibration using certified test weights. Regular calibration ensures the accuracy and reliability of test results.

 

The typical power requirement for the WANCE HBT-165C Series is 380V 3-phase AC power. Specific power requirements may vary depending on the model and application needs.

Yes, with an optional environmental chamber, the WANCE HBT-165C Series can perform bending tests at both elevated and reduced temperatures, making it suitable for testing materials that will be used in extreme environmental conditions, such as in aerospace or automotive industries.

The WANCE HBT-165C Series stands out for its:

  • Servo-hydraulic drive system, which offers precise control of load and displacement
  • Wide load capacity range (from 100 kN to 1650 kN)
  • Multiple bending configurations (3-point, 4-point bending)
  • Real-time data monitoring and advanced software tools for data analysis
  • User-friendly interface that simplifies setup and operation

Routine maintenance includes:

  • Checking the hydraulic system for leaks and ensuring proper fluid levels
  • Inspecting the load frame for signs of wear or misalignment
  • Periodic calibration of the load cells and displacement sensors
  • Regular cleaning of the testing area and components to avoid contamination
  • Software updates to ensure the machine remains compatible with the latest testing standards

The WANCE HBT-165C Series typically comes with a 1-year warranty covering any manufacturing defects. Extended warranties and service packages may also be available for additional support.

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