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Strain gauged Load Cells

Universal Testing Machine Accessories

Strain Gauged Load Cells are precision universal testing machine accessories designed to provide accurate force measurements in various material testing applications, including tensile, compression, and fatigue tests.

  • Load Capacity: Available in a wide range from 5N to 600kN, offering flexibility for different testing requirements.
  • Strain Bridge Design: Features a 350 Ω strain bridge design for reliable and precise measurements.
  • Accuracy: Provides an accuracy of ± 0.5% of reading, ensuring highly accurate force measurements.
  • Compatibility: Fully compatible with all jigs and fixtures, offering ease of integration with existing testing setups.
  • Applications: Suitable for a variety of applications, including tensile, compression, and fatigue testing.

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Strain Gauged Load Cells Overview

Strain Gauged Load Cells are precision measurement devices designed for accurate force measurement in universal testing machines. These load cells use strain gauges to measure the deformation of materials under load, offering high precision and reliability in force testing. Widely used across various industries, these load cells are essential for ensuring the accuracy and consistency of mechanical testing results.

The strain gauge technology embedded in load cells provides accurate readings by measuring the strain (deformation) in the load cell when a force is applied. This technology offers excellent performance across a wide range of testing applications, including tension, compression, and bending tests. The result is highly reliable data for applications requiring precise force measurements, such as in material testing, quality control, and research and development.

Strain Gauged Load Cells are built with high-quality materials to ensure durability and long-term performance in demanding testing environments. They are engineered to withstand heavy loads and harsh testing conditions, making them ideal for industries such as aerospace, automotive, manufacturing, and construction. The robust design also helps prevent damage from overloads, ensuring safe and efficient operation.

These load cells offer a wide range of force capacities, from very low to high loads, making them versatile for different testing scenarios. Whether you are working with lightweight materials or heavy-duty testing, strain gauged load cells can be tailored to meet the needs of your specific application. Their compact and easy-to-install design ensures compatibility with various testing machines, streamlining the testing process.

In addition to their accuracy and durability, Strain Gauged Load Cells are known for their excellent temperature stability and minimal drift over time. This ensures that measurements remain consistent, even in challenging environments or over extended testing periods. With their ability to deliver reliable and repeatable results, these load cells are an excellent choice for laboratories and production facilities requiring high-quality force measurement instruments.

Strain Gauged Load Cells are a crucial component for accurate and reliable force measurement in material testing. For more details on specifications, customization options, and universal testing machine price, contact us today.

Strain Gauged Load Cells Features

  • High Precision Measurement: Strain Gauged Load Cells offer accurate and reliable force measurement for a wide range of testing applications, ensuring precise data collection for material testing.
  • Wide Load Range: Designed to handle a broad spectrum of load capacities, from low to high forces, making them versatile for different types of tests and material strengths.
  • Durable Construction: Constructed from high-strength materials such as stainless steel, these load cells are designed to withstand rigorous use in demanding testing environments.
  • Excellent Sensitivity: Provides exceptional sensitivity to detect small changes in force, making them ideal for testing delicate or low-force applications.
  • High Stability and Reliability: Built for consistent performance, Strain Gauged Load Cells offer stable readings over extended periods and under varying environmental conditions.
  • Corrosion Resistance: The corrosion-resistant design ensures long-lasting durability, even in harsh or corrosive environments.
  • Temperature Compensation: Features built-in temperature compensation, which minimizes errors due to temperature fluctuations, ensuring more accurate measurements.
  • Seamless Integration: Fully compatible with universal testing machines and other testing systems, ensuring smooth operation and data acquisition during testing.
  • Compact Design: The compact form factor allows easy integration into a variety of testing setups without taking up excessive space.
  • Easy Calibration: These load cells are designed for easy calibration, ensuring accurate force measurements with minimal effort during setup or maintenance.
  • Wide Application Range: Suitable for tensile, compression, and bending tests, as well as for use in industries like aerospace, automotive, research, and quality control.
  • User-Friendly: Simple to install and operate, making them a great choice for both beginner and experienced users.
  • Long Lifespan: Designed to maintain their accuracy and functionality over extended use, offering excellent value and longevity.
  • Advanced Data Acquisition: Compatible with software for real-time data acquisition, analysis, and reporting, enabling detailed insights during testing.

Strain Gauged Load Cells Specifications:

  • Load Capacities: Ranges from 5N to 600kN, suitable for a wide range of testing applications.
  • Strain Bridge Design: 350 Ω strain bridge design for precise load measurements.
  • Accuracy: ± 0.5% of reading, ensuring reliable and consistent results.
  • Compatibility: Fully compatible with all jigs and fixtures, offering flexibility in various testing setups.
  • Applications: Suitable for tensile, compression, and fatigue testing applications, providing versatility for different material testing needs.

Strain Gauged Load Cells Applications

Strain Gauged Load Cells are highly precise and reliable instruments used to measure force, load, or weight in various testing environments, particularly in Universal Testing Machines (UTMs). These load cells are equipped with strain gauges to provide accurate measurements of force during mechanical testing, ensuring consistent and repeatable results. Here are the key applications of Strain Gauged Load Cells:

Applications:

Tensile Testing: Strain Gauged Load Cells are commonly used in tensile testing to measure the force applied to materials as they are stretched. These load cells are ideal for testing a wide range of materials such as metals, plastics, rubber, and fibers, providing accurate force data to assess tensile strength.

Compression Testing: These load cells are frequently used in compression testing setups to measure the force exerted on specimens when they are compressed. They are particularly useful for testing materials like foams, plastics, and building materials to determine their compressive strength and behavior under stress.

Shear Testing: Strain Gauged Load Cells are also applied in shear testing to measure the force exerted on specimens as forces are applied parallel to the material surface. This is important for testing adhesives, films, and coatings for their shear strength.

Peel and Tear Testing: These load cells are used to measure the force in peel and tear tests, where forces are applied to test the adhesion strength or tear resistance of materials like adhesives, films, and textiles.

Fatigue Testing: Strain gauged load cells are utilized in fatigue testing to measure the cyclic forces applied to specimens over repeated loading and unloading cycles. This helps evaluate the durability and longevity of materials used in various industries.

Dynamic Testing: Strain Gauged Load Cells are used in dynamic testing to measure fluctuating loads during real-world conditions, such as vibrations or impact forces. These load cells provide high precision for testing materials and components subjected to dynamic loading conditions.

Wire and Cable Testing: Used for measuring force during tensile, elongation, and compression tests of wires and cables, these load cells are essential for assessing the strength and durability of electrical components under stress.

Biomedical and Medical Device Testing: Strain gauged load cells are crucial in testing medical devices and implants, where precise measurement of force is required to simulate real-world usage conditions, such as stress or fatigue testing of implants, prosthetics, and biomaterials.

Packaging Material Testing: These load cells are applied to test packaging materials for their strength, durability, and resistance to force in different conditions, such as tensile, compression, and tear testing of films, foils, and papers used in packaging.

Material Testing for Aerospace and Automotive Industries: Strain gauged load cells are widely used to measure forces applied to materials in the aerospace and automotive industries, such as testing components like composites, metals, and plastics for strength, fatigue resistance, and performance under extreme conditions.

Construction and Building Materials Testing: ADMET Strain Gauged Load Cells are used in testing materials like concrete, brick, and wood, measuring the force required to determine their compressive, tensile, and flexural strength in construction applications.

Advantages of ADMET Strain Gauged Load Cells:

High Precision: Strain gauged load cells provide highly accurate and reliable measurements of force, ensuring consistent and repeatable results in testing.

Wide Range of Applications: These load cells are suitable for a variety of testing applications, from tensile and compression tests to dynamic and fatigue testing, making them a versatile choice for laboratories.

Durability: Built with high-quality materials, ADMET Strain Gauged Load Cells are designed to withstand harsh testing conditions while maintaining performance over time.

Real-time Monitoring: These load cells offer real-time force measurement, allowing for immediate analysis and feedback during testing.

Cost-Effective: ADMET Strain Gauged Load Cells provide an affordable solution for accurate force measurement, making them ideal for laboratories and industries that require precise testing without the need for expensive equipment.

Industry Applications:

Material Science and Research: Used extensively in material science research to test the strength, durability, and performance of new materials under different forces.

Automotive Industry: Applied in automotive testing to measure the force applied to components, ensuring they meet safety and performance standards.

Aerospace Industry: These load cells are used to test materials and components in aerospace applications, measuring forces on materials like composites and metals to ensure strength, fatigue resistance, and durability.

Packaging Industry: ADMET Strain Gauged Load Cells are crucial in testing packaging materials to assess their strength and performance in handling and transportation.

Consumer Goods and Electronics: These load cells are used to test materials and components in consumer electronics, ensuring that they perform reliably under varying force conditions.

Medical Devices and Biomaterials: Essential for testing medical devices, implants, and biomaterials to ensure that they meet the required strength and performance standards for patient safety.

Construction and Building Materials: ADMET Strain Gauged Load Cells are used in the construction industry to test materials like concrete, brick, and wood, ensuring their performance in structural applications.

ADMET Strain Gauged Load Cells are indispensable tools in testing laboratories and manufacturing settings where accurate force measurement is critical. Their versatility, precision, and durability make them ideal for a wide range of applications across various industries, ensuring reliable and consistent results.

1. What are Strain Gauged Load Cells?

Strain Gauged Load Cells are precision sensors used to measure force or weight in material testing machines. These load cells employ strain gauges to detect deformation caused by the applied load, converting it into an electrical signal that is measured to determine the force being applied to the specimen.

Strain Gauged Load Cells function by using strain gauges bonded to the load cell’s structure. When a force is applied, the load cell deforms slightly, causing a change in the resistance of the strain gauges. This change is proportional to the applied force and is converted into an electrical signal for accurate force measurement.

Strain Gauged Load Cells can measure force applied to a variety of materials, including:

  • Metals (steel, aluminum, etc.)
  • Plastics
  • Rubbers
  • Composites

Textiles
These load cells are versatile and can be used in testing applications across multiple industries.

Strain Gauged Load Cells are known for their high accuracy in force measurement. The accuracy depends on the model, but most load cells offer precision in the range of 0.1% to 0.5% of the applied load, providing reliable data for material testing applications.

Strain Gauged Load Cells are available in a variety of capacities, typically ranging from a few grams to several tons of force, depending on the model. The load cell’s capacity is chosen based on the specific requirements of the material testing process and the expected load during the test.

To install Strain Gauged Load Cells:

  1. Mount the load cell onto the testing machine’s load frame or test fixture.
  2. Connect the electrical leads from the load cell to the data acquisition system.
  3. Calibrate the load cell as per the manufacturer’s instructions to ensure accurate readings.
  4. Ensure proper alignment to avoid errors due to misalignment during testing.

Key features of Strain Gauged Load Cells include:

  • High accuracy in force measurement.
  • Wide capacity range to suit various testing needs.
  • Durable construction, typically made from stainless steel, for long-term performance.
  • Compatibility with a wide range of testing systems.
  • Small size for integration into compact testing machines.

Strain Gauged Load Cells are generally suitable for room-temperature testing. However, some models are specifically designed to handle elevated temperatures. For high-temperature testing, it is important to check the temperature specifications for the specific load cell model to ensure accurate readings.

Strain Gauged Load Cells can handle maximum loads ranging from a few kilograms up to several tons, depending on the specific model. The maximum capacity is specified by the manufacturer and should be chosen according to the material testing requirements.

Advantages of Strain Gauged Load Cells include:

  • High precision for accurate force measurements.
  • Durability for long-term use in industrial environments.
  • Versatility in measuring a wide range of materials.
  • Compact design, ideal for space-limited testing setups.
  • Simple installation and integration with testing systems.

To maintain Strain Gauged Load Cells:

  • Clean the load cell regularly to prevent dust or debris buildup.
  • Check electrical connections periodically for any loose or corroded contacts.
  • Inspect the load cell for any signs of wear, damage, or deformation, and replace it if necessary.
  • Calibrate the load cell regularly to maintain accuracy.

Yes, Strain Gauged Load Cells are suitable for fatigue testing. Their high accuracy and consistent performance make them ideal for measuring forces in cyclic loading tests, such as fatigue or endurance testing for various materials.

Strain Gauged Load Cells are used in several industries, including:

  • Aerospace (for testing aircraft materials under stress)
  • Automotive (for testing components like suspension systems)
  • Construction (for testing materials like concrete and steel)
  • Plastics and composites (for measuring material strength and elasticity)
  • R&D labs (for a wide range of material testing applications)

Yes, offers different models of Strain Gauged Load Cells to suit various testing needs. These include load cells with different capacity ranges, as well as models designed for specific testing conditions, such as high temperatures or high-frequency loading.

Strain Gauged Load Cells typically come with a one-year warranty against manufacturing defects. Extended warranties or service contracts may be available depending on the model and customer needs.

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