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Wance - MFI-452 Series Melt Flow Indexer

Universal Testing Machine Accessories ( ADMET )

Wance – MFI-452 Series Melt Flow Indexer

The Wance MFI-452 Series Melt Flow Indexer is a high-precision testing instrument designed to measure the melt flow rate (MFR) or melt volume rate (MVR) of thermoplastic materials. It is an essential tool for quality control and research applications, offering a reliable evaluation of the viscous flow properties of polymers.

High Precision Testing: Provides accurate measurements of MFR and MVR for a wide range of thermoplastics.
Wide Measuring Range: Capable of testing from 0.1g/10min to 2000g/10min, accommodating diverse material types and testing conditions.
User-Friendly Design:
- Funnel-shaped loading port ensures smooth and simple sample feeding.
- Detachable die support plate reduces cleaning efforts and avoids material blockages.
Compact and Versatile: Its compact size and abundant accessories make it adaptable for various test environments.
Convenient Cleaning: Streamlined design simplifies post-test maintenance.
Robust Build: Designed for factories, quality control stations, and research institutions requiring consistent performance.

The MFI-452 Series conforms to international standards,

ISO 1133
ASTM D1238, ASTM D3364
BS 2782
DIN 53735
JIS K7210

Category:

Wance MFI-452, melt flow indexer, melt flow rate testing, MFR measurement, MVR testing, thermoplastic viscosity, polymer quality control, ASTM D1238, ISO 1133 compliance, plastic material testing, research applications.

Wance – MFI-452 Series Melt Flow Indexer Overview

The Wance MFI-452 Series Melt Flow Indexer is a state-of-the-art testing machine designed to measure the melt flow properties of thermoplastic polymers. Essential for quality control and material development, this system delivers precise data on a polymer’s flow characteristics under controlled conditions of temperature and load.

Precision Melt Flow Measurement
- Accurately determines the Melt Flow Rate (MFR) and Melt Volume Rate (MVR) of thermoplastics.
- Compliant with international standards like ASTM D1238 and ISO 1133.
Wide Range of Testing Capabilities
- Supports high and low load testing for various polymer grades.
- Adjustable temperatures to suit diverse material requirements.
Automated Operation
- Automatic cutting device ensures consistent sample intervals.
- Real-time data collection for reliable results and user convenience.
User-Friendly Design
- Intuitive interface for easy operation and data management.
- Integrated testing software simplifies analysis and reporting.
Durable and Reliable Construction
- Built with high-grade materials to ensure longevity and accuracy over extended use.
- Precision heating system for stable and uniform temperature control.

Wance MFI-452 Series Melt Flow Indexer Overview

The Wance MFI-452 Series Melt Flow Indexer is a high-precision instrument designed to measure the flow properties of thermoplastics during the extrusion process. This machine is essential for determining the melt flow rate (MFR) and melt volume rate (MVR), helping industries like plastics manufacturing, automotive, and packaging ensure the quality and consistency of polymer materials.

Accurate Melt Flow Measurement
Measures both MFR (g/10 min) and MVR (cm³/10 min) with exceptional precision, ensuring reliable data for material analysis.
Advanced Temperature Control
Equipped with a high-accuracy heating system and temperature controller to maintain consistent barrel temperatures, supporting precise measurements.
User-Friendly Interface
Features a clear, easy-to-navigate control panel with digital readouts, making the operation straightforward for users at all skill levels.
Versatile Testing Applications
Suitable for a wide range of thermoplastic materials, including polyethylene (PE), polypropylene (PP), polystyrene (PS), acrylonitrile butadiene styrene (ABS), and polycarbonate (PC).
Compliance with International Standards
Fully meets testing standards such as ISO 1133 and ASTM D1238, ensuring global compatibility and certification for results.
Multiple Weight Configurations
Allows testing under varying loads by offering multiple weights, making it adaptable for a broad spectrum of material properties.
Robust Construction
Built with high-grade materials to withstand demanding environments and ensure long-term durability.
Optional Accessories
Supports additional accessories, including an automatic cut-off device, cleaning tools, and specialized weights, enhancing the system’s capabilities.
Data Export and Analysis
Integrated with a data acquisition system for exporting results to external devices, enabling detailed material performance analysis.

The Wance MFI-452 Series Melt Flow Indexer is a critical tool for evaluating polymer performance in manufacturing and R&D. Its precision, adaptability, and compliance with international standards make it indispensable for industries focused on material quality and innovation

Wance – MFI-452 Series Melt Flow Indexer Specifications

Test Range: 0.1 to 10000 g/10 min
Load Capacity: 0.325 kg, 1.2 kg (optional)
Temperature Range: Ambient to 450°C (adjustable)
Temperature Control: Precision PID control with ±0.1°C accuracy
Test Mode: Automatic and manual test modes
Test Procedure: Can perform single and multiple test runs, including continuous testing
Weight of Piston: 2.16 kg (standard)
Extruder Diameter: 9.5 mm
Extruder Length: 60 mm
Flow Rate Range: Up to 10000 g/10 min
Power Supply: AC 220V, 1-phase, 50/60 Hz
Test Accuracy: ±2%
Measurement Resolution: 0.01 g/10 min
Control Panel: LCD touch screen with easy-to-use interface for setting and controlling test parameters
Safety Features: Built-in safety features including thermal protection and automatic shut-off for overheating
Standards Compliance: Meets ASTM D1238, ISO 1133
Dimensions: 380 mm (W) x 420 mm (D) x 540 mm (H)
Weight: 45 kg (approx.)
Optional Accessories:
- Adjustable die for different sample shapes
- Enhanced heating system for uniform temperature distribution

Wance – MFI-452 Series Melt Flow Indexer

The Wance MFI-452 Series Melt Flow Indexer is a precision instrument designed for measuring the flow properties of molten plastics. This indexer determines the melt flow rate (MFR) and melt volume rate (MVR) of thermoplastic materials, providing essential data for quality control, material characterization, and research & development in the plastics industry.

Melt Flow Rate Testing:
- Measures the ease with which molten plastic flows under a set pressure and temperature. This is crucial for understanding the processing behavior of plastics during extrusion and molding.
- Used in industries that process plastics such as automotive, packaging, and consumer goods.
Polymer Characterization:
- Assists in determining the viscosity of polymer melts, which is a key indicator of polymer quality and processing performance.
- Essential for developing new polymer formulations and optimizing existing materials.
Quality Control in Plastic Production:
- Provides a reliable method for checking batch-to-batch consistency in polymer production, ensuring that materials meet the required specifications for processing and end-use applications.
Research & Development:
- Facilitates material development by enabling detailed analysis of the melt flow properties of new polymer blends and composites.
Recycling & Reprocessed Materials:
- Used to assess the quality and processability of recycled plastics and reprocessed materials, helping ensure that they meet the required performance standards.
Adherence to Industry Standards:
- Complies with ASTM, ISO, and other global standards for melt flow index testing, ensuring accurate and standardized results across different labs and industries.

Wide Range of Test Conditions:
- The MFI-452 Series offers a range of testing conditions to accommodate various polymers, including adjustable temperature and load settings.
Precision Measurement:
- Advanced control systems ensure highly accurate measurement of melt flow rates, providing reliable data for quality control and material testing.
User-Friendly Interface:
- Easy-to-use touchscreen interface allows for simple operation and fast data collection.
- Automated testing processes reduce human error and increase productivity.
Quick and Consistent Results:
- Delivers quick test results, minimizing downtime in production environments and facilitating fast decision-making.
Integrated Data Analysis:
- Comes with data acquisition and analysis software that provides comprehensive reports and trends, enabling users to monitor the performance of materials over time.
Compact and Robust Design:
- Built for durability and ease of use in laboratory environments, offering high reliability and low maintenance.

Industries Using the Wance MFI-452 Series

Plastics and Polymer Manufacturing:
- Used for characterizing and controlling the quality of thermoplastics during manufacturing.
Automotive Industry:
- Ensures that plastic components meet specifications for strength, durability, and processability.
Packaging:
- Assists in quality control of plastic films, containers, and packaging materials.
Consumer Goods:
- Used to assess plastics used in everyday products such as toys, electronics, and household items.
Research Institutions:
- Vital for academic and industrial research on polymer development and processing.
Recycling Industry:
- Tests recycled materials to ensure they meet the necessary standards for reuse in manufacturing.

The Wance MFI-452 Series Melt Flow Indexer is an essential tool for industries working with thermoplastic materials, providing crucial data to ensure quality control, material consistency, and improved processing efficiency. Its precision and ease of use make it a valuable asset for manufacturers and researchers alike.

1. What is the Wance MFI-452 Series Melt Flow Indexer?

The Wance MFI-452 Series Melt Flow Indexer is a highly accurate and reliable instrument used to measure the melt flow rate (MFR) or melt flow index (MFI) of polymers. It helps assess the viscosity and processing behavior of thermoplastics, which is crucial for quality control and material development.

2. How does the Wance MFI-452 Series work?

The Wance MFI-452 Series operates by applying a specified weight to a sample of molten polymer at a set temperature. The melt flow rate is determined by measuring the amount of material that flows through a die under the pressure of the weight within a specific time period.

3. What types of materials can be tested using the MFI-452 Series?

The MFI-452 Series can test a wide range of thermoplastic materials, including:

Polyethylene (PE)
Polypropylene (PP)
Polystyrene (PS)
Polyvinyl chloride (PVC)
ABS
Polycarbonate (PC)
It is ideal for testing materials used in plastic extrusion, injection molding, and other polymer processing techniques.

4. What testing standards does the MFI-452 Series follow?

The MFI-452 Series is designed to comply with international testing standards such as:

ASTM D1238
ISO 1133
These standards ensure the accuracy and consistency of results across different testing environments and industries.

5. What is the range of melt flow rates the MFI-452 Series can measure?

The MFI-452 Series can measure a wide range of melt flow rates, typically from 0.1 g/10 min to 1000 g/10 min, depending on the material and test conditions. This broad range makes it suitable for testing a variety of polymer types.

6. What is the temperature range of the MFI-452 Series?

The temperature range of the MFI-452 Series is typically between 190°C and 400°C, depending on the specific requirements of the polymer being tested. This range accommodates most thermoplastics used in industrial applications.

7. Can the Wance MFI-452 Series be used for both research and quality control?

Yes, the MFI-452 Series is designed for both research and quality control purposes. It provides consistent and accurate data that helps in material formulation, process optimization, and quality assurance of thermoplastic materials.

8. What is the maximum weight capacity for the MFI-452 Series?

The maximum weight that can be applied during testing typically ranges from 0.5 kg to 5 kg, depending on the material and the specific test parameters. This ensures that a wide range of polymer viscosities can be measured accurately.

9. How is the MFI-452 Series controlled and operated?

The MFI-452 Series features an intuitive digital interface for easy operation. Users can set the temperature, test duration, and load weight via the interface. The results are automatically displayed and can be exported for further analysis.

10. What industries use the MFI-452 Series?

Industries such as plastics manufacturing, polymer research, automotive, and packaging extensively use the MFI-452 Series to ensure the quality and consistency of thermoplastic materials. It is particularly useful in industries where the processing characteristics of materials are critical for product performance.