MIC

Mechanical Testing Equipment

Which product are you looking for?

Interlaken : Hydraulic Press Machine In Hyderabad

Interlaken Technology designs Hydraulic Presses: ServoPress, Hydroforming and HEATform

The ITC ServoPress line consists of double-acting, servo-controlled hydraulic presses designed for both laboratory and production use. These systems offer precise control over metal forming process parameters such as clamp force, clamp position, punch force, and punch position. With the capability to simulate mechanical press speeds and velocity profiles, the versatility of the SP75, SP150, SP225, and SP400 makes them ideal for improving product development, production, and quality control processes. Metal forming being a biaxial deformation process, simulation requires a biaxial model of material properties.

Category:

Hydraulic Press, Servo-controlled hydraulic presses, laboratory use, production use, metal forming, clamp force, punch force, process parameters, simulation, mechanical press speeds, velocity profiles, SP75, SP150, SP225, SP400, product development, quality control, biaxial deformation, material properties model, Hydraulic Press Machine In Hyderabad
 

Hydro Dynamics specializes in designing and manufacturing a broad range of hydraulic products, including hydraulic jacks, low-height jacks, hydraulic presses, hydraulic power presses, and hydraulic cylinders. As a leading manufacturer and supplier of hydraulic press machines in Hyderabad, Hydro Dynamics ensures top-notch quality and performance. Our state-of-the-art manufacturing facility is equipped with cutting-edge tools and machinery, ensuring precise design and production for optimal product performance.

Our hydraulic press machines, available in various sizes and shapes, are designed to meet the needs of different industries, offering versatility, accuracy, and productivity enhancement. Whether you’re in need of a hydraulic jack, hydraulic cylinder, or hydraulic power pack, our products are crafted to meet international standards. Hydro Dynamics is committed to delivering custom hydraulic press machines, ensuring client satisfaction with timely delivery and exceptional customer support.

Being recognized among the top hydraulic press machine manufacturers in Hyderabad, we guarantee high-quality, innovative products that stand apart from the competition. Our team meticulously supervises the production process to ensure no details are overlooked. Explore our comprehensive range of hydraulic press machines and experience the difference in performance.

 

Hydraulic Press Machine in Hyderabad: ITC ServoPress Features

The ITC ServoPress line offers advanced servo-controlled hydraulic presses designed for both laboratory and production use. These presses are equipped with the latest technology to ensure precision, control, and efficiency in various metal forming applications. Below are the key features of the ITC ServoPress machines:

  • Servo-Controlled Hydraulic System
    ITC ServoPress machines utilize a servo-controlled hydraulic system, offering high precision in force and motion control. This system ensures smooth and accurate operations during metal forming processes, providing consistent results across different applications.

  • Advanced Process Parameter Monitoring
    These machines are equipped to monitor and record crucial process parameters such as clamp force, clamp position, punch force, and punch position. This capability ensures real-time control and helps optimize the forming process, enabling manufacturers to achieve the desired product quality with greater efficiency.

  • Simulated Mechanical Press Speeds and Velocity Profiles
    The ITC ServoPress line allows for simulating mechanical press speeds and velocity profiles, closely mimicking the characteristics of mechanical presses. This feature is particularly beneficial for product development and optimizing production techniques, ensuring the best material behavior in forming processes.

  • Biaxial Deformation Capabilities
    With models such as SP75, SP150, SP225, and SP400, these presses are ideal for applications requiring biaxial deformation. This feature is particularly useful for testing material properties and simulating complex forming processes where deformation occurs in two directions simultaneously.

  • Precision for Material Property Simulation
    ITC ServoPress machines are designed to simulate material properties using a biaxial model, making them an essential tool for research and development, as well as material testing. They are highly accurate in simulating how materials behave under different forming conditions, helping improve material designs and manufacturing processes.

  • Ideal for Metal Forming Applications
    Whether working with sheet metal, composite materials, or other metalworking processes, ITC ServoPress machines offer the precision and power needed for high-quality metal forming. They are excellent for tasks such as stamping, drawing, punching, and other advanced metalworking applications.

  • Versatility in Production and Quality Control
    These presses are not only useful in product development but also provide robust support in production and quality control. Their ability to monitor and adjust parameters ensures that every press cycle meets strict quality standards, reducing scrap rates and improving overall production efficiency.

  • User-Friendly Interface and Control System
    The machines come with an intuitive control system that allows operators to easily set up, monitor, and adjust the press settings. This user-friendly interface reduces the complexity of operation and enhances workflow, increasing productivity.

  • Durable and Robust Construction
    ITC ServoPress machines are built for durability and long-term use. Their robust construction ensures that they can handle the demands of both laboratory testing and high-volume production environments, providing reliability and consistent performance over time.

  • Energy Efficiency
    The servo-controlled hydraulic system optimizes energy usage by adjusting power consumption according to the needs of the specific process. This energy efficiency makes the machines more environmentally friendly and cost-effective in the long run.

  • Customizable Models
    The ITC ServoPress line includes different models with varying load capacities (SP75, SP150, SP225, SP400), offering flexibility to meet the specific needs of your production processes. These models cater to a wide range of applications, from small-scale laboratory experiments to large-scale industrial production.

The ITC ServoPress hydraulic press machine is an advanced solution for metal forming, material testing, and process optimization. With its precise control over key parameters and its ability to simulate mechanical press speeds and biaxial deformation, it is a versatile and valuable tool for any manufacturing process, from R&D to high-volume production.

ITC ServoPress Hydraulic Press Machine Applications and Practical Benefits:

  1. Enhanced Forming Property Evaluation: The ServoPress is particularly valuable in industries where accurate part design is crucial. By quickly evaluating the forming properties of sheet and tube materials, manufacturers can develop more precise models that better simulate the actual behavior of materials during production. This leads to higher-quality end products and optimized designs.

  2. Prototype Development Without Production Interruptions: Prototyping new parts usually requires halting production on larger machines. With the ServoPress, parts can be prototyped quickly and efficiently, all while production presses continue to operate, ensuring minimal disruption to the overall manufacturing process.

  3. Process Optimization and Lubricant Ranking: The ServoPress allows manufacturers to fine-tune various forming process parameters, such as force, speed, and lubrication. By optimizing these variables, manufacturers can enhance part quality, improve tool longevity, and boost overall productivity.

  4. Quality Control for Incoming Materials: The press ensures that incoming materials meet the necessary quality standards for forming. By checking the variability in the material’s forming properties before production begins, manufacturers can avoid costly issues on the production line related to material quality, reducing waste and downtime.

  5. Tool and Process Development: It’s an essential tool for refining and developing new forming tools and techniques. The press’s flexibility makes it ideal for trial runs and testing, helping manufacturers develop processes that are both cost-effective and efficient.

  6. Evaluation at Elevated Temperatures: The ServoPress stands out by enabling evaluation of materials and forming properties at elevated temperatures, allowing manufacturers to simulate real-world conditions where parts may experience higher heat. This can be particularly useful for industries involved in high-temperature environments such as aerospace, automotive, and metalworking.

Benefits of the Interlaken ServoPress System:
  • Quick Tool Changes: Allows for fast and easy change of punches and rings, minimizing downtime.
  • Industrial PC-Based System: Powered by an industrial PC, providing stability and performance for demanding tests.
  • Ethernet/Internet Connectivity: Built-in capability for remote monitoring, control, and data sharing.
  • High Rate Data Acquisition: Enables rapid and accurate data collection, ideal for high-precision tests.
  • Real-Time Graphical Interface: Provides intuitive visualization of test data and results during the testing process.
  • Standard Tooling for Common Tests: Includes tools for recognized standards like ISO 16630, ISO 12004-2, ISO 20482, ensuring compliance.
  • Custom Tooling Available: Offers flexibility to create tailored tooling to meet specific testing needs.
  • Automatic Test Completion on Crack Detection: Automatically terminates the test when cracks are detected, enhancing safety and efficiency.
  • Mode Switching (Load to Stroke Feedback): Seamlessly switches between load and stroke control modes for precise management of the test conditions.
  • Independent Control of Clamp and Punch: Allows independent control of both the clamp and punch forces, as well as their speeds, offering flexibility and precision in testing.
Tooling Options:
Standard Tooling:
  • LDH/Nakajima: Used for formability and lubrication tests.
  • Marciniak: For formability tests to evaluate material behavior under strain.
  • LDR (Limiting Dome Height): Tests material formability under pressure.
  • Bulge (100mm, 200mm): For fluid, air, and elastomer tests evaluating expansion under pressure.
  • Hole Expansion: Measures material’s ability to expand around a hole without cracking.
  • Olson/Erichsen: Common tests for assessing sheet metal formability.
  • Stretch Dome: Tests formability through dome-shaped stretching of materials.
  • OSU Forming/Friction: Used for testing formability with various lubricants.
  • Hot Stamping: Tests performed at elevated temperatures to simulate hot stamping processes.
  • Non-Heated and Heated Tools: Both options available depending on test conditions.
Optional Tooling (for Advanced Processes):
  • FLC/FLD (Forming Limit Curve/Diagram): Used to determine the formability limits of materials.
  • Swift Test: Measures material strain and work-hardening behavior.
  • Stretch Dome/Pie Pan (5% strain): Tests for material stretching with a focus on small deformations.
  • Deep Drawing Test: Assesses a material’s ability to undergo deep drawing without failure.
  • Cup Test: For evaluating the material’s resistance to forming into a cup shape.
  • Engelhardt Test: Evaluates the ductility of sheet metal.
  • Earing Test: Measures the variation in height of drawn cup edges to assess material behavior.
  • Fukui Test: Used for analyzing material’s stretch forming limits.
  • Tube Hydroforming: Tests the forming behavior of tubes under high-pressure fluid.
  • Hot Gas Forming: Involves forming materials using heated gas.
  • Hot Oil Forming: Tests material forming behavior under hot oil conditions.
  • Warm Forming: Involves testing materials at intermediate temperatures for forming.
  • Bending Test: Tests material’s resistance to bending under controlled conditions.
  • Springback Test: Measures the material’s tendency to return to its original shape after forming.

This comprehensive range of tooling options and benefits makes the Interlaken ServoPress system an invaluable tool for conducting various mechanical and material tests, ensuring precise analysis and meeting industry standards across diverse sectors.

1. What types of hydraulic presses does Interlaken Technology design?

Interlaken Technology specializes in designing and manufacturing the following types of hydraulic presses:

  • ServoPress: A high-precision, energy-efficient hydraulic press with servo-controlled technology for various applications.
  • Hydroforming Press: Used for shaping malleable metals into complex shapes with the help of high-pressure hydraulic fluid.

HEATform Press: A specialized hydraulic press used for heat treatment and forming processes in industries that require high temperatures, like aerospace and automotive.

Interlaken’s hydraulic presses are widely used in various industries, including:

  • Automotive for stamping, molding, and forming metal parts.
  • Aerospace for producing complex components.
  • Manufacturing for heavy-duty operations like metal shaping and forming.
  • Energy for forming and shaping metal components in power generation systems.

Medical for manufacturing specialized equipment and devices.

  • ServoPress: This is a servo-controlled hydraulic press, known for precise control over pressure and position, ensuring high accuracy and energy efficiency. It’s ideal for applications that require consistent force and speed, such as automotive parts manufacturing.
  • Hydroforming: A process where high-pressure hydraulic fluid is used to mold metal into complex shapes. It’s used in automotive and aerospace industries for producing lightweight, high-strength parts.

HEATform: This press combines hydraulic forming with heat treatment, suitable for processes that require high temperatures. It is primarily used in the aerospace and automotive industries for materials that need to be heat-formed.

The ServoPress improves production efficiency by providing precise control over speed, force, and position, resulting in fewer defects, reduced cycle times, and consistent quality. Its servo-driven motor allows for energy-efficient operation and can be adjusted according to the specific needs of each job, thus improving overall production efficiency and reducing energy costs.

Interlaken’s Hydroforming presses are designed to process a wide range of materials, including:

  • Aluminum
  • Steel
  • Copper
  • Titanium

Composite materials
These materials can be shaped into complex geometries, making hydroforming ideal for parts in industries such as automotive, aerospace, and consumer electronics.

The HEATform press offers several advantages:

  • High temperature control for materials that need to be heated during forming.
  • Ideal for metal forming and heat treatment applications, ensuring that the material maintains its desired properties after the process.

It is highly beneficial in applications that require precision, such as in the aerospace and automotive industries.

Key features of Interlaken’s hydraulic presses include:

  • High precision and repeatability
  • Energy-efficient servo controls (in ServoPress)
  • Advanced automation and control systems
  • Heavy-duty construction for demanding industrial applications
  • Customizable configurations to meet specific process requirements

Safety features such as overload protection and automatic shut-off.

Interlaken’s hydraulic presses, especially the ServoPress, are designed with energy-saving technology. The use of servo motors results in:

  • Reduced power consumption by only drawing power when needed.
  • Lower heat generation and less cooling required, leading to cost savings.
  • Increased production speed with reduced cycle times and higher operational efficiency.

Yes, Interlaken’s hydraulic presses are highly customizable to suit specific manufacturing needs. Whether it’s a ServoPress, Hydroforming, or HEATform press, these machines can be tailored for unique specifications, such as:

  • Press force
  • Stroke length
  • Automation options
  • Temperature control (for HEATform)
  • Material handling systems

You can contact Interlaken Technology directly for purchasing their hydraulic presses, including ServoPress, Hydroforming, and HEATform machines. They provide comprehensive support, including installation, training, and after-sales services to ensure smooth operations. You can also inquire about local distributors or sales representatives in Hyderabad for more details.

GET A QUOTE

Related products

Expert 2600 Series Dual Column Table Top Universal Testing Machine

Expert 2600 Series Dual Column Floor Model Universal Testing Machine

Expert 4000 Series Micro Universal Testing Machine

Expert 8600 Series Axial Torsion Universal Testing Machine

Scroll to Top