Electro Mechanical Universal Testing Machine

HTS Series

Electromechanical Universal Testing Machines

Hansa Technologies offers Electro-Mechanical Universal Testing Machines (500N–600kN) ensuring precision, durability, and versatility for all material tests.

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Every test matters
we provide advanced universal testing machines

From R&D to quality control, from aerospace to academia, from high strength steels to elastomers, no matter the zoner, HANSA produces and supplies high quality testing equipment to meet modern day quality demands.

Single Column UTM Machine

Supports tensile, compression and flexural applications with a user-friendly design for modern laboratories.

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Table Top Dual Column UTM Machine

Advanced testing solution delivering reliable results for metals, polymers, composites and other materials.

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Dual Column UTM Machine

Advanced testing solution delivering reliable results for metals, polymers, composites and other materials.

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Creep & Stress Rupture Testing Machine

Delivers reliable creep testing performance for metals, alloys, polymers and advanced material research.

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Transforming Material Testing Technologies to meet modern day needs

Hansa Technologies offers a comprehensive range of Electro-Mechanical Universal Testing Machines designed to deliver unmatched precision, versatility, and durability. Having force capacities ranging from 500N to 600kN, our machines cater to a wide spectrum of materials and applications from delicate materials testing to high strength steel analysis.

Built with state-of-the-art technology and robust engineering, these machines ensure consistent and repeatable results for tensile, compression, bending, shear, and cyclic mechanical tests. The advanced load frame design offers unmatched stiffness and minimizes deflection. The high resolution digital control system provides accurate measurement, precise control and smooth operation.

Equipped with the latest features such as intuitive software interfaces, programmable test sequences, and real-time data acquisition, users can perform complex tests with ease and confidence. The machines are compatible with various grips, fixtures, and extensometers to suit diverse industry standards, including ASTM, ISO, DIN, IS, BIS and more.

Whether in research laboratories, quality control departments, or educational institutions, Hansa’s Universal Testing Machines empower professionals to evaluate material properties with exceptional accuracy, enabling informed decisions for design, production, and safety.

DSP Based Controller APC 100

The APC 100 DSP Based Controller is a new-generation control system developed for meeting advanced material testing requirements. Built on advanced integrated electronic technology with flexible peripheral interfaces, it meets the requirements of both standard and non-standard tests. Equipped with full-digital control, multi-channel data acquisition, and high-speed data transmission capabilities, this system offers powerful performance with data acquisition rates up to 1200Hz, ensuring accurate data processing while remaining user-friendly for operation and maintenance.

Excellent control: The refined closed-loop control algorithm, paired with the upgraded transmission system offering up to 10kHz loop update rates has drastically reduced the system response time. This enhancement allows the equipment to deliver exceptional control over stress rate, strain rate, and crosshead displacement rate across diverse operating conditions. The precise rate control and rational smooth-switching strategies fully satisfy the requirements of room temperature, high-temperature and low temperature testing at varied rates.

Transducer self identification: Transducer connector with chipset can save hardware and calibration information. When transducer (Load cell / Extensometer) is connected to controller, it will recognize transducer and apply calibration information automatically.

Close-loop control: It has a three-closed-loop (force, extention, displacement) control function, realizing full-digital three-closed-loop control of force, deformation, and displacement. Automatic switching between the control loops is possible. Smooth and seamless transitions are achieved when switching between different control modes.

Protection function: It has perfect safety protection functions such as limit protection, overload protection and emergency stop etc.

Waveform control: Able to apply cyclic loads generating waveform control with frequency up to 0.2Hz. Sine, triangular and trapezoidal wave forms are possible.

Collision mitigation function: The feature continuously monitors load values and if force value exceeds a set threshold value, the crosshead movement is adjusted to maintain load with in set value to help protect specimens and accidental damage to the machine. This feature also protects operator from accidental collision of upper and lower grips.

TestLab: Material Testing Software

Display product with beautiful mixed line style with highly customized options.

TestLab V1.0.1 is a professional-level intelligent material testing software that deeply integrates high precision control and measurement, intelligent flow control, and multi dimensional data analysis functions to provide efficient and accurate solutions for material property evaluations.

The control software adopts multi-channel synchronous data acquisition technology, integrates adaptive control algorithms and dynamic protection mechanisms that supports a large number of test standards. It can freely configure complex test parameters and predict failure risks in real – time, significantly improving test efficiency and safety.

Its powerful data-processing algorithms meet the result calculations of various test standards and support cross test data comparison and analysis. The system has excellent hardware compatibility and can integrate various accessories for automated operation.

Load vs Displacement Graph

Test Control Parameters

Test Method Selection

Final Output Graph Test Results

Software Design: Benchmarked against internationally advanced testing software, it features high reliability and powerful functionality. It has a user friendly operation interface and supports multiple operation modes to meet the needs of different users.

Technical Performance: By adopting modern mainstream programming technologies and graphic frameworks, it has excellent graphics rendering and data processing performance, bringing users a smooth and efficient operation experience.

Interface Design: With a simple and flat interface design style, it conforms to modern software design concepts, creating a simple and grand visual effect for users. It optimizes font display, significantly enhancing the user’s reading experience.

Layout and Touch Optimization: It supports horizontal and vertical adaptive layouts on the screen as optional, adapting to a variety of display devices. A numeric keypad is added to optimize the touch input experience and enhance operational convenience.

Demonstration Mode: It supports offline simulation of tests.

Hand Held Controller

Display product with beautiful mixed line style with highly customized options.

1. Jog up: When Servo On, press this button to move up
2. Jog down: When Servo On, press ths button to move down
3. Uppper close: When grip is online, click to close upper grip for hydraulic / pneumatic grip option.
4. Upper open: When grip is online, click to open upper grip for hydraulic / pneumatic grip option.
5. Lower close: When grip is online, click to close lower grip for hydraulic / pneumatic grip option.
6. Lower copen: When grip is online, click to open lower grip for hydraulic / pneumatic grip option.
7. Return: When Online, click to return to zero position, return speed is et in software
8. Zero position: When Online, record return zero positon
9.1. Fine Position (press) : When Enable, press to the left to turn on ﬁne position function, press again to exit.
9.2. Fine Position (rotate) : Rotate the wheel to adjust crosshead position, direction of rotation decides crosshead direction, and speed can be set in software.
10. Hot key 1&2 Optional function, deﬁned in software
11. Run test: When Online, start test according to current method
12. Specimen protection: When Online, click to remove initial force on specimen caused by gripping
13. Stop: Stop test or operaiton

Smart & Interactive Touchscreen Display

User-friendly screens with advanced design

High stiﬀness

New generation electromechanical universal testing machine is designed with stiffness optimization and precise transmission of preloaded ball screws, with the ability to control deformation at sub micron level, providing ability for accurate testing of various materials with promising and repeatable data.

Drive System:

The machine transmission system is designed with a servo direct drive structure replacing the traditional reducer drive with a high-rigidity synchronous belt transmission system to achieve comprehensive performance. It significantly improves the test and return speed, response speed, operation stability and reliability, as well as test accuracy.

Accurate Alignment for Reliable Testing: In Static testing, precise stress and strain measurements are only possible when the system is supported by robust guidance columns. These ensure stable specimen positioning and minimise bending during load applications.

Rigid Frames for High-Strength Test Applications: The HTS series is designed for exceptional performance with pre loaded bearings, precision ball screws. High stiff upper and lower crossheads ensure high strength and long service life.

Servo-Driven Dual-Belt System: It employs world’s leading manufacturer’s servo motors and servo drives for unmatched control accuracy and easy servicing. Complementing the high-performance servo motor and servo drive with AC/DC options, the HTS Series features a rugged drive system with dual-belt operation. This reduces backlash and increases stiffness, preventing crosshead tilt, and maintains precise alignment throughout testing.

Long Lasting Performance The Load frame in combination with the drive system is made for vibration free and shock free operation even during high force testing of high strength materials, ensuring long life of the frame structure. It also offers steady performance for cyclic, creep, stress rupture, stress relaxation testing for up to 50Hrs.

Precise Test Control: The combination of high performance servo motor, servo drive and smooth motion transmission system ensures very precise position control allowing wide range of position, load and strain rates. It typically offers 0.5 microns/min to 2500mm/min. Optional speed ranges are offered to meet specific test requirements.

Electro Mechanical Universal Testing Machines

HTS Series Table Model Specification sheet

Model	HTS 0.5/1	HTS 5	HTS 5	HTS 10	HTS 25	HTS 50
Capacity (kN)	0.5kN – 1kN	5kN	5kN	10kN	25kN	50kN
Load Frame	Single column Table Top			Dual Column Table Top
Min Speed (mm/min)	0.001	0.001	0.001	0.001	0.001	0.001
Max Speed (mm/min)	2400	2400	2000	2000	900	900
Return Speed (mm/min)	3000	3000	2400	2400	1500	1500
Crosshead Travel (mm)	960	960	1090	1090	1000	1000
Vertical Test Space (mm)	1150	1150	1250	1250	1200	1200
Horizontal Test Space (mm)	100	100	420	420	420	420
Position Resolution (µm)	0.013	0.013	0.011	0.011	0.01	0.01
Frame Stiffness (kN/mm)	10	10	50	50	100	100
Width (mm)	580	580	770	770	770	770
Height (mm)	1580	1580	1700	1700	1700	1700
Depth (mm)	520	520	640	640	640	640
Weight (Kg)	150	150	310	310	400	400
Power Supply (VAC)	AC220V±10%, 600W 50/60Hz, 1‑phase		AC220V±10%, 1kW 50/60Hz, 1‑phase		AC220V±10%, 1.5kW 50/60Hz, 1‑phase
Load Accuracy	0.5%
Strain Accuracy	0.5%
Position Accuracy	0.5%

Specifications may change without prior notice.

Common Specifications

Common Specifications:

Load Accuracy ± 0.5% of reading value down to 1/500 of load cell capacity. Meets or exceeds ASTM E4, ISO 7500-1: 2004, DIN 51221 and JIS B7721 standards.
Strain Measurement Accuracy: ± 0.5% of reading down to 1/50 of full scale, better than class B2 of ASTM E83. Meets or exceeds ASTM E83 and ISO9513: 2002 standards.
Crosshead Position Accuracy: Better than ± 0.01mm or ± 0.1% of displacement whichever is greater.
Crosshead Speed Accuracy: 0.2% of set speed.
Total crosshead travel is measured excluding load cells, grips, and fixtures.
Additional test spaces & Optional Speeds are available on custom order.

Electro Mechanical Universal Testing Machines

HTS Series Floor Model Specification sheet

Model	HTS 50	HTS 100	HTS 200	HTS 250	HTS 300	HTS 500	HTS 600
Capacity (kN)	50kN	100kN	200kN	250kN	300kN	500kN	600kN
Load Frame	Dual Column Floor Standing
Min Speed (mm/min)	0.0005	0.0005	0.0005	0.0005	0.0005	0.0005	0.0005
Max Speed (mm/min)	850	850	600	600	600	500	500
Return Speed (mm/min)	1200	1200	1200	1200	1200	500	500
Crosshead Travel (mm)	1350	1350	1200	1200	1200	1150	1150
Vertical Test Space (mm)	1570	1570	1520	1520	1520	1500	1500
Horizontal Test Space (mm)	600	600	600	600	600	600	600
Position Resolution (µm)	0.01	0.01	0.01	0.01	0.01	0.01	0.01
Frame Stiffness (kN/mm)	110	200	300	300	500	700	700
Width (mm)	1175	1175	1175	1175	1175	1175	1175
Height (mm)	2550	2550	2550	2550	2550	2550	2550
Depth (mm)	710	710	710	710	710	800	800
Weight (Kg)	1000	1000	1300	1300	1300	1600	1600
Power Supply (VAC)	AC380V±10%, 2 kW 50/60Hz 3-phase 5-line		AC380V±10%, 4.6 kW 50/60Hz 3-phase 5-line			AC380V±10%, 6 kW 50/60Hz 3-phase 5-line
Load Accuracy	0.5%
Strain Accuracy	0.5%
Position Accuracy	0.5%

Note: HTS 1000, HTS 1500, HTS 2000 Models are available on requirement.
Specifications may change without prior notice.

Common Specifications

Common Specifications:

Load Accuracy ± 0.5% of reading value down to 1/500 of load cell capacity. Meets or exceeds ASTM E4, ISO 7500-1: 2004, DIN 51221 and JIS B7721 standards.
Strain Measurement Accuracy: ± 0.5% of reading down to 1/50 of full scale, better than class B2 of ASTM E83. Meets or exceeds ASTM E83 and ISO 9513: 2002 standards.
Crosshead Position Accuracy: Better than ± 0.01 mm or ± 0.1% of displacement whichever is greater.
Crosshead Speed Accuracy: 0.2% of set speed.
Total crosshead travel is measured excluding load cells, grips and fixtures.
Additional test spaces & optional speeds are available on custom order.

Important FAQs – HTS Series UTM

HTS Series Electro Mechanical Universal Testing Machines

What is the main application of the HTS Series Electro-Mechanical UTM?

It is mainly used for tensile, compression, bending, shear, and peel tests on metals, polymers, rubbers, composites, ceramics, textiles, and other engineering materials.

What is the difference between the Single Column and Dual Column models?

Single Column (HTS 0.5/1, HTS 5) – Compact design for low-capacity tests up to 5 kN.
Dual Column (HTS 10, 25, 50 100, 250/300, 600) – Heavy-duty frame suitable for higher capacity up to 600 kN.

What software is provided with the HTS Series UTM?

A PC-based control & data acquisition software is provided, enabling real-time graph plotting, test parameter settings, result storage, and report generation.

How accurate are Hansa HTS Series testing machines?

The machines provide 0.5% load, strain, and position accuracy, meeting international standards like ISO, ASTM, IS, BS, and DIN.

What is the speed range of these machines?

The crosshead speed ranges from 0.0005 mm/min (for precise testing) up to 2400 mm/min, depending on the model, ensuring flexibility for different materials.

Does Hansa provide installation and after-sales service?

Yes, Hansa offers Pan-India installation, training, NABL calibration, and service support to ensure smooth operation and long machine life.

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HTS Series