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Interlaken: Pressure testing machine leak and burst fluid and air

Interlaken Technology designs Hydraulic Presses: ServoPress, Hydroforming and HEATform

Interlaken’s advanced pressure testing machines are designed to meet the demanding needs of production and R&D. They provide efficient and accurate leak and burst testing for a wide range of components, ensuring performance and reliability under high-pressure conditions.

  • Versatile Design: Combines pressure control, data acquisition, and material handling for comprehensive testing.
  • Extensive Pressure Range: Measures pressures from vacuum to ultra-high levels, up to 100,000 psi (7000 bar).
  • Digital Precision: Network-enabled controllers ensure closed-loop control and real-time data capture.
  • Customization Options: Includes features like part marking, material handling, and connectivity with Ethernet, ProfiBus, or CanBus systems.
  • Detailed Reporting: Provides complete test results with data, graphs, and quality assurance metrics.

Applications:
Ideal for testing the integrity and durability of:

  • Pipes and Fittings
  • Hoses and Valves
  • Pressure Vessels and Chambers
  • Brake Lines and Steering Pumps
  • Fuel System Components
  • Iron Castings and Weldments
  • Components in HVAC, Automotive, and Aerospace industries

Category:

Leak testing, burst testing, high-pressure testing, fluid testing, air testing, pressure vessels, pipe testing, hose testing, automotive testing, aerospace testing, data acquisition, real-time data, precision testing.

Interlaken: Pressure Testing Machine for Leak and Burst Analysis (Fluid and Air)

The Interlaken Pressure Testing Machine is designed to offer precise and reliable testing for leak and burst analysis, using both fluid and air as mediums. This machine is ideal for testing a wide range of materials and components, including pipes, seals, and hoses, under various pressure conditions. The system is equipped with advanced sensors and control systems that ensure accurate pressure measurement, allowing for the detection of leaks, bursts, and other structural failures.

Key features include customizable testing parameters, ease of operation, and the ability to simulate real-world conditions with variable pressure levels. It is suitable for both laboratory environments and industrial applications, providing valuable insights into the performance and durability of materials under pressure.

Interlaken: Pressure Testing Machine for Leak and Burst Analysis (Fluid and Air)

The Interlaken Pressure Testing Machine is designed for precise and reliable leak and burst testing of various components, including pipes, hoses, tanks, and other pressure vessels. This testing machine provides advanced capabilities to evaluate the integrity and performance of materials under both fluid and air pressure conditions. It is commonly used in industries such as automotive, aerospace, oil & gas, and manufacturing, where safety and performance are critical.

  • Dual Testing Capability (Fluid and Air)
    The machine is capable of performing both fluid and air pressure testing, allowing it to be used for a wide range of applications. Whether testing for leaks in liquid systems or evaluating the burst strength of air-pressurized components, this system offers versatility for various testing needs.

  • High-Precision Pressure Control
    Equipped with high-precision pressure regulators, the system ensures accurate control over the pressure levels, allowing for reliable testing of components under both low and high-pressure conditions.

  • Leak Detection and Burst Analysis
    The machine provides advanced leak detection through pressure monitoring and can perform burst testing to determine the point at which materials fail under pressure. This feature is essential for identifying critical failure points and ensuring product safety.

  • User-Friendly Interface
    The pressure testing machine is equipped with an intuitive, easy-to-use interface that allows operators to easily configure testing parameters, monitor results in real time, and analyze test data. This reduces operator error and increases testing efficiency.

  • Customizable Test Parameters
    Test parameters such as pressure, test duration, and testing medium (air or fluid) can be customized based on specific requirements. This flexibility makes the machine suitable for testing a variety of materials and components.

  • Automated Testing and Data Logging
    The system is capable of automated testing cycles, where pressure is gradually applied, and the results are logged for further analysis. This automation minimizes human intervention and enhances repeatability and consistency in test results.

  • Advanced Pressure Monitoring and Safety Features
    Integrated sensors continuously monitor the pressure during testing to ensure the system is operating within safe limits. In case of a sudden rise in pressure, automatic shut-off mechanisms prevent damage to the machine or the component being tested.

  • Durable Construction
    Built with robust materials, the machine is designed to handle high-pressure testing, ensuring longevity and reliability under demanding conditions. This construction is ideal for long-term use in industrial environments.

  • Versatile Test Specimens
    Suitable for a wide range of test specimens, including pipes, pressure vessels, valves, and connectors. The machine accommodates various sizes and materials, making it highly adaptable for different industries.

  • Real-Time Data Analysis and Reporting
    The machine’s advanced software provides real-time data analysis, including pressure vs. time graphs, leak detection, and burst pressure determination. The results can be saved and reported in multiple formats for further evaluation and record-keeping.

  • Compliance with Industry Standards
    Designed to meet international testing standards, including ASTM, ISO, and EN specifications, ensuring that the results are valid for regulatory compliance and quality assurance in various industries.

The Interlaken Pressure Testing Machine offers a reliable, efficient, and customizable solution for conducting leak and burst testing across a wide range of applications. Whether testing components under fluid or air pressure, this machine ensures precise, repeatable results that are essential for maintaining high safety standards and product quality in various industries.

Interlaken Pressure Testing Machine for Leak and Burst Analysis (Fluid and Air)

 

Chamber and Test Frame Dimensions:

  • Internal Chamber Size: 24 inches deep, 33 inches wide, and 44 inches tall, providing a spacious testing area for components.

Pressurization System:

  • Uses a servo-controlled oil-over-water intensifier powered by hydraulic supply for accurate pressure application.
  • A low-pressure, high-flow pump is used for charging the intensifier, with a filter included to maintain clean operation.

Safety and Design:

  • Equipped with a safety glass door with integrated locks to ensure safe operation.
  • Designed with an ergonomic layout to reduce operator stress and improve convenience during testing.
  • Complies with OSHA safety standards and UL508A certification, ensuring reliability and protection.

Pressure Monitoring & Control:

  • Pressure transducers are used to precisely control and monitor pressure during tests, offering high accuracy for leak and burst detection.
  • Data collection accuracy:
    • ±0.10% accuracy, ensuring highly precise pressure readings.
    • Suitable for use with gases and liquids compatible with wetted parts.

System Calibration:

  • Pressure transducers are calibrated with 5-point calibration for excellent performance: 0%, 50%, and 100% of full scale.

Advanced Monitoring:

  • The system provides a comprehensive monitoring solution, including pressure and temperature sensors, ensuring a controlled and safe test environment for a variety of fluid or air tests.

Environmental and Operator Safety:

  • The pressure connection port allows easy setup for testing with secure sealing.
  • Automatic shutoff switches prevent overflow or overfill, enhancing the system’s reliability and safety.

This Interlaken Pressure Testing Machine offers precision, safety, and ease of use, making it perfect for leak and burst tests on various components under fluid or air pressure.

The Interlaken Pressure Testing Machine for leak and burst analysis is designed for testing various fluid and air components in a range of industries. It provides accurate and reliable results to ensure the safety and performance of products under pressure. The machine is particularly beneficial in the following applications:

Benefits:

  • Leak Testing: Detects leaks in products like pipes, valves, hoses, and more to prevent failures in real-world applications.
  • Burst Testing: Simulates high-pressure conditions to determine the bursting point of components, ensuring durability and safety.
  • Versatile Applications:
    • Pipes: Ensures tightness and resistance to leaks under pressure.
    • Fittings & Hoses: Validates strength and performance, avoiding failures in critical systems.
    • Valves & Vessels: Ensures leak-proof performance under various pressures.
    • Chambers & Brake Lines: Tested for integrity and pressure endurance to meet safety standards.
    • Steering Pumps & Fuel System Components: Ensures reliable performance in automotive and aerospace systems.
    • Iron Castings & Weldments: Confirms structural integrity of metal parts under pressure.
    • HVAC, Automotive, Aerospace: Ideal for testing components in these industries that require high-performance standards.

This testing machine helps to ensure compliance with industry regulations and contributes to the overall quality and safety of components used in critical systems.

 
1. What is the purpose of the Interlaken Pressure Testing Machine?

The Interlaken Pressure Testing Machine is designed to perform leak and burst testing on various materials and components, both with fluid and air. It helps in determining the integrity and durability of a product by subjecting it to internal pressures to assess leakage, burst points, and failure behavior.

The machine pressurizes the specimen (such as pipes, tanks, or seals) using either fluid or air. The test measures the pressure resistance and detects leaks or burst points. The system uses sensitive sensors to monitor pressure levels and automatically halts the test if the specimen fails.

The Interlaken Pressure Testing Machine is ideal for applications such as:

  • Leak testing for pipes, valves, seals, and assemblies.
  • Burst testing for pressure vessels, containers, and automotive components.
  • Quality control in the manufacturing of parts that need to withstand pressure, such as hoses, gaskets, and fuel tanks.

Durability testing for components exposed to internal pressures in aerospace, automotive, industrial, and energy sectors.

Yes, the Interlaken Pressure Testing Machine can test both fluid and air pressure. The system is versatile and allows for testing with different media to simulate various operational conditions, such as gas or liquid flow in components.

The machine is suitable for testing a wide range of materials, including metals, plastics, composites, and rubber. It can evaluate materials used in pressure vessels, pipes, hoses, seals, and containers, assessing their ability to withstand high internal pressures without leaking or bursting.

The Interlaken Pressure Testing Machine provides high precision in leak detection and burst pressure measurements. The system uses sensitive pressure transducers and data logging to monitor the test process in real-time, ensuring accurate identification of failure points and pressure thresholds.

Industries such as automotive, aerospace, oil and gas, manufacturing, and energy benefit from this machine. It is used for testing components like fuel lines, hydraulic systems, pressure vessels, aircraft parts, and pipes to ensure they meet safety and performance standards.

The Interlaken Pressure Testing Machine is equipped with several safety features, including:

  • Pressure release valves to prevent over-pressurization.
  • Automatic shut-off if a failure occurs during testing.
  • Leak detection sensors for real-time monitoring of the testing process.

Emergency stop functions for user safety.

Yes, the Interlaken Pressure Testing Machine is capable of testing both small and large components. It can be configured to accommodate a wide range of specimen sizes and shapes, making it suitable for industries that require testing of various component types, from small seals to large tanks.

The system is equipped with an advanced data logging feature that records all testing parameters, including pressure, time, and test outcomes. The data can be stored in a computer system or cloud-based platform for further analysis, reporting, and compliance with industry standards.

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