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WANCE HUT-D & DJ Series Static Servo Hydraulic Universal Testing Machine

The WANCE HUT-D & DJ Series Static Servo Hydraulic Universal Testing Machines are high-performance systems designed for a wide range of materials testing, providing exceptional control and precision for tension and compression tests. These universal testing machines are perfect for industries requiring accurate mechanical testing, including materials research, quality control, and production testing.

The HUT-D Series features a unique up-mounted actuator structure, ensuring efficient space utilization while providing reliable bidirectional control for both tension and compression tests. The bidirectional differential cylinder allows the machine to perform tests in one single space, making it ideal for applications that require simultaneous control over both loading conditions.

The HUT-DJ Series is specifically designed for stranded wire tensile testing, with longer jaws that enable precise testing of wire materials. This makes the HUT-DJ Series an excellent choice for industries focused on the quality control and testing of wire-based products.

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WANCE HUT-D & DJ Series Static Servo Hydraulic Universal Testing Machine Overview

The WANCE HUT-D & DJ Series Static Servo Hydraulic Universal Testing Machines are precision-engineered systems designed for static testing of materials under tension, compression, bending, and other load conditions. These machines offer high load capacity, reliable performance, and versatility, making them ideal for a wide range of applications in industries such as construction, automotive, aerospace, and material research.

  • Static Servo Hydraulic Technology: Ensures precise control of force and displacement during static load testing, delivering highly accurate and repeatable results.
  • High Load Capacity: Capable of handling a wide range of load conditions, from small to large-scale tests, making it suitable for testing a variety of materials, including metals, plastics, composites, and concrete.
  • Versatile Testing Applications: Ideal for tension, compression, bending, and other static tests, providing comprehensive solutions for evaluating material properties.
  • Advanced Control System: Equipped with advanced software and real-time monitoring to ensure continuous, precise control over testing parameters such as force, displacement, and speed.
  • Robust and Durable Construction: Built to withstand heavy-duty testing in demanding environments, ensuring long-lasting durability and performance.
  • Customizable Fixtures and Accessories: Compatible with a wide variety of fixtures and accessories, allowing the system to accommodate different material types, sample sizes, and testing configurations.
  • User-Friendly Interface: The intuitive software interface simplifies test setup, data collection, and analysis, improving efficiency and ensuring accurate reporting.

The WANCE HUT-D & DJ Series Static Servo Hydraulic Universal Testing Machines offer exceptional performance and flexibility for static load testing. For more information about the universal testing machine price and customization options, contact WANCE today.

WANCE HUT-D & DJ Series Static Servo Hydraulic Universal Testing Machine Features

The WANCE HUT-D & DJ Series Static Servo Hydraulic Universal Testing Machine is a versatile and advanced solution for material testing under static load conditions. Featuring a static servo hydraulic system, these machines are designed to provide accurate, reliable, and repeatable results for a wide range of materials, including metals, composites, plastics, and ceramics. These machines are commonly used in industries such as automotive, aerospace, construction, and materials research to evaluate mechanical properties like tensile strength, compression strength, and bending characteristics.

  1. Servo Hydraulic System:

    • Equipped with a static servo hydraulic system, the HUT-D & DJ Series ensures precise and smooth control of load and displacement during testing.
    • The servo system provides consistent force application, allowing for accurate measurement and reliable test results.

  2. High Load Capacity:

    • Available in multiple load capacities, typically ranging from 100 kN to 2000 kN, to suit various material and specimen testing requirements.
    • Ideal for both small-scale and large-scale tests, accommodating materials such as metals, composites, and concrete.

  3. Precise Load Control:

    • The servo-controlled hydraulic system allows for fine-tuned control over applied forces, ensuring tests are performed within specific parameters.
    • Enables accurate measurement of material properties like tensile strength, compression strength, and modulus.

  4. Motorized Crosshead:

    • Includes a motorized crosshead for easy adjustment of displacement, providing high precision during testing.
    • The motorized feature helps to set and adjust crosshead speed according to different materials and testing conditions.

  5. Wide Test Configurations:

    • Supports a wide range of testing configurations, including tension, compression, bending, and shear tests.
    • Accommodates various specimen sizes and types, offering flexibility for different industries and testing standards.

  6. Advanced Control and Data Acquisition:

    • Integrated with advanced control software that enables users to easily set up tests, monitor real-time results, and analyze data efficiently.
    • Offers features such as graphical analysis, automatic reporting, and customizable test templates for different testing needs.

  7. Accurate Measurement with Sensors:

    • Equipped with high-precision load cells and displacement sensors to provide accurate and reliable measurements of load and displacement throughout the testing process.
    • Ensures accurate data acquisition under various loading conditions.

  8. Robust and Durable Design:

    • The machine is built with a strong and durable frame to withstand high loads and ensure long-lasting performance.
    • Designed for both laboratory and industrial environments, ensuring reliability under heavy-duty testing conditions.

  9. Safety Features:

    • Includes multiple safety mechanisms, such as overload protection, emergency stop functions, and protective shields to safeguard operators.
    • Real-time diagnostics continuously monitor the system for potential issues, helping to prevent damage to the machine and ensuring safe operation.

  10. Energy Efficiency:

  • The HUT-D & DJ Series features energy-efficient hydraulic components that reduce power consumption while maintaining high testing performance.
  • Provides a cost-effective solution for long-term testing needs with reduced operating costs.
  1. Customizable Fixtures and Accessories:
  • The machines offer a range of customizable fixtures and accessories to adapt to different testing applications.
  • Options include specialized grips, extensometers, and environmental chambers for temperature and humidity control during testing.
  1. User-Friendly Interface:
  • The control system features an intuitive interface for easy operation and test setup, reducing the learning curve for users.
  • Offers real-time monitoring of test parameters and allows for easy adjustments during testing.

Specifications

Load Capacities

  • Available Load Capacities: 300kN, 600kN, 1000kN, and 2000kN

Design and Structure

  • Actuators: Top cross-head mounted bi-directional differential actuators for stable and precise force application
  • Alignment: Excellent alignment and shock absorption for reliable results
  • Test Zone: Single zone design, ensuring all tests are completed in one space
  • Long Strokes: Up to 780mm for versatile testing applications
  • Horizontal Test Space: Up to 770mm
  • Tension Test Space: Up to 800mm
  • Compression Test Space: Up to 525mm

Testing Speed and Movement

  • Testing Speed Range: 0.01 to 340 mm/min
  • Position Control Resolution: 1/500000 of the maximum stroke, ensuring high precision control
  • Moog Servo Valves: For accurate control and high performance

Control and Accuracy

  • Position Control: Exceptional precision due to encoder-based feedback
  • Load Accuracy: ± 0.5% of reading value, down to 1/100th of full capacity
  • Speed Accuracy: ± 0.5% of the set speed
  • Position Accuracy: ± 0.5% of reading value
  • Strain Accuracy: ± 0.5% of reading value, down to 1/50th of travel range

Controller and Data Acquisition

  • Controller: 32-bit Digital Signal Processor-based for advanced control and monitoring
  • Servo Loop Update Rate: 5 kHz for fast response and control
  • Data Acquisition Rate: 1 kHz for precise measurement and recording

Power Supply

  • Works Out of: 3Ø 440 VAC

Additional Features

  • NACHI Gear Pumps: From Japan, ensuring low-noise operation for hydraulic power packs
  • Overload Protection: Built-in protection to safeguard the machine during extreme conditions

The WANCE HUT-D & DJ Series Static Servo Hydraulic Universal Testing Machine is designed for high-precision static testing of materials under tensile, compression, and bending conditions. Below are its key applications:

  1. Tensile Testing:

    • Evaluates the strength and elongation properties of materials by pulling them in a unidirectional force to determine their tensile strength, yield strength, and elongation at break.
    • Commonly used for testing metals, plastics, rubber, elastomers, and composites.

  2. Compression Testing:

    • Determines the compressive strength and behavior of materials under compressive loads, widely used for testing concrete, metal alloys, plastics, and composite materials.
    • Important for evaluating materials that will be subjected to compressive stresses in real-world applications, such as structural components.

  3. Bending Testing:

    • Performs bending tests, including 3-point and 4-point bending, to assess the material’s resistance to bending forces and its flexural strength.
    • Ideal for testing materials like metals, polymers, ceramics, and composites used in structural, automotive, and aerospace applications.

  4. Fatigue and Endurance Testing:

    • Assesses the material’s ability to withstand repeated loading cycles and its behavior under prolonged stress, important for materials used in dynamic applications like automotive components, aerospace, and medical devices.

  5. Cyclic Load Testing:

    • Performs cyclic load applications to evaluate how materials behave under repeated stress over time. This is critical for components used in high-stress environments that experience repeated load cycles, such as aerospace and automotive parts.
Standards Compliance:

The WANCE HUT-D & DJ Series is compliant with a wide range of international testing standards, including:

  • ISO Standards for tensile, compression, and bending testing.
  • ASTM Standards for materials such as metals, plastics, and composites.
  • GB/T Standards for testing the mechanical properties of construction materials like concrete and steel.
  • Other regional and international testing standards, ensuring the system is versatile and adaptable for different industries and materials.
Industry Applications:

  1. Construction and Civil Engineering:

    • Tests construction materials such as concrete, steel, and composites used in structural applications to ensure they meet required safety and performance standards.

  2. Automotive and Aerospace:

    • Evaluates materials for use in automotive, aerospace, and heavy machinery components, ensuring they can withstand the stresses encountered in these high-performance industries.

  3. Manufacturing and Quality Control:

    • Used for quality control in the production process to ensure materials meet specific mechanical properties before they are used in manufacturing processes.

  4. Research and Development:

    • Provides critical data for material development, helping researchers create new materials with improved mechanical properties for use in various industries.

  5. Medical Devices:

    • Suitable for testing medical device components, ensuring they can withstand the stresses and strains encountered during use in the human body, such as implants, surgical instruments, and prosthetics.
Advantages of the WANCE HUT-D & DJ Series:
  • High Precision Testing: Ensures accurate and repeatable results for tensile, compression, and bending tests, critical for materials used in demanding applications.
  • Servo Hydraulic Control: Offers precise control over load application, allowing for accurate simulations of real-world conditions.
  • Multi-Mode Testing: Capable of performing a wide range of tests, including static and cyclic loads, making it versatile for different material properties and testing requirements.
  • Global Standards Compliance: Meets international testing standards, ensuring that results are globally recognized for research, development, and certification processes.

The WANCE HUT-D & DJ Series Static Servo Hydraulic Universal Testing Machine is a reliable, versatile solution for material testing in industries such as construction, automotive, aerospace, and medical device manufacturing, ensuring materials meet stringent performance and safety standards.

1. What is the WANCE HUT-D & DJ Series Static Servo Hydraulic Universal Testing Machine?

The WANCE HUT-D & DJ Series are static servo-hydraulic universal testing machines designed for high-precision testing of materials under static loads. These machines are ideal for performing tension, compression, bending, and shear tests across a wide range of materials, including metals, plastics, composites, and more.

The WANCE HUT-D & DJ Series are capable of conducting a variety of tests, including:

  • Tensile tests (for determining material strength and elongation)
  • Compression tests (for testing the behavior of materials under compressive loads)
  • Bending tests (for evaluating material flexibility and strength)
  • Shear tests
  • Material fatigue and fracture testing
  • Stress-strain testing
  • Creep testing (for long-term loading effects)

The WANCE HUT-D & DJ Series come in various load capacities, generally ranging from 50 kN to 3000 kN, depending on the model and application. This flexibility allows for testing materials from small, delicate components to large structural elements.

Key features of the WANCE HUT-D & DJ Series include:

  • Servo-hydraulic drive system for precise control of load and displacement
  • High load capacity (from 50 kN to 3000 kN)
  • Accurate data acquisition system for real-time monitoring
  • Versatile testing configurations for various material types and test methods
  • User-friendly control system with intuitive software for test setup and result analysis
  • Reliable hydraulic control for smooth and stable operation

The WANCE HUT-D & DJ Series come with WANCE TestControl Software, which offers:

  • Real-time control and monitoring of load, displacement, and strain
  • Automated test procedures for consistent and repeatable results
  • Data logging for accurate analysis and report generation
  • Flexible test settings for customization based on testing standards (e.g., ASTM, ISO)
  • Advanced data analysis tools to calculate yield strength, tensile strength, and other key material properties

The WANCE HUT-D & DJ Series can test a wide variety of materials, including:

  • Metals (steel, aluminum, alloys)
  • Plastics (polymers, composites)
  • Rubbers
  • Ceramics
  • Wood
  • Concrete
  • Composites (carbon fiber, fiberglass)

The testing speed for the WANCE HUT-D & DJ Series is adjustable, typically ranging from 0.01 mm/min to 100 mm/min. The servo-hydraulic control system ensures precise and accurate control of the loading speed, making it suitable for testing materials under both low and high-speed loading conditions.

The WANCE HUT-D & DJ Series are widely used in industries such as:

  • Construction (testing of building materials like concrete and steel)
  • Automotive (testing of automotive components and materials)
  • Aerospace (evaluating materials for aircraft and spacecraft)
  • Manufacturing (quality control for fabricated components)
  • Research and Development (studying material behavior under stress)
  • Education and Training (laboratory testing for material science courses)

The WANCE HUT-D & DJ Series typically require 380V 3-phase AC power supply for optimal operation. The exact power requirements may vary depending on the model and load capacity, so it’s recommended to check the specific technical specifications for the unit.

Safety features of the WANCE HUT-D & DJ Series include:

  • Overload protection to prevent damage to the machine and specimens
  • Emergency stop function for immediate shutdown in case of malfunction
  • Hydraulic pressure monitoring to ensure safe and stable operation
  • Safety shields to protect users from flying debris during testing
  • Warning signals and safety alarms in case of system errors or overload

The WANCE HUT-D & DJ Series can be calibrated automatically using the built-in calibration system. Additionally, periodic manual calibration can be done using certified test weights to ensure the accuracy of the load and displacement measurements.

Yes, the WANCE HUT-D & DJ Series can be equipped with an optional environmental chamber for high-temperature testing, allowing materials to be tested at temperatures ranging from -40°C to 1000°C (depending on the chamber). This makes the system suitable for testing materials that will be used in high-temperature environments, such as in aerospace or automotive applications.

The WANCE HUT-D & DJ Series are designed with ease of use in mind. The intuitive control system, paired with the WANCE TestControl Software, makes test setup and operation straightforward. The system provides clear guidance on test parameters and allows users to monitor and control the machine through a touchscreen interface, minimizing the learning curve for operators.

The WANCE HUT-D & DJ Series typically come with a 1-year warranty, covering any manufacturing defects. Extended warranties and service packages are also available, offering additional support and maintenance for long-term operation.

Regular maintenance tasks include:

  • Hydraulic system checks for leaks and fluid levels
  • Calibration of load cells and displacement sensors
  • Inspection of safety features to ensure proper functioning
  • Cleaning of testing components to prevent contamination
  • Periodic software updates to maintain compatibility with the latest testing standards
  • Routine checks for wear and tear on moving parts

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